Advanced Quality Assurance Tester for Power Battery Needle Extrusion Testing Equipment
Product Description
Introducing the exceptional Advanced Humid Hot Testing Machine from the renowned Guangdong MENTEK Testing Equipment Co., Ltd. This state-of-the-art apparatus is expertly engineered for superior performance in both high and low temperature assessments of a vast range of electrical products, components, and materials. Immerse yourself in the ultimate environmental simulation and reliability evaluation, featuring constant or varying temperature alterations alongside exhaustive wet heat assessments. Adhering strictly to the prestigious Chinese national standards/T10586-2006 and T10592-2008, our advanced humidity and heat test chambers epitomize unparalleled precision and unwavering quality assurance.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant Standard Test Requirements
1. Safety Test of Monomer Battery:The extrusion test is conducted with meticulous precision following these comprehensive steps:1..1 The monomer battery is charged to full capacity as specified in the 6.1.3 method, and is then rigorously examined under the following stringent conditions:
A) Squeezing Direction:Pressure is applied perpendicularly to the direction of the battery pole plate (see Figure 1 for reference).
B) Form of the Extruded Plate:The plate has a radius of 75mm,featuring a semicircular body shape,with a semi-cylinder length (L) that exceeds the dimensions of the battery being squeezed, ensuring the highest accuracy possible.
C) Squeezing Speed: (5±1)mm per second (mm/s).
D) Degree of Squeezing:Ensure the voltage drops to 0V or achieves a deformation of up to 30%, or alternatively exert an extrusion force reaching 200kN.Back Stop:Cease squeezing immediately, and initiate a 1-hour observation period to verify compliance and ensure safety.
2. Battery Module Safety Test Procedure: The extrusion test is carried out with meticulous precision following these structured steps:1.1 Charge the monomer battery as outlined in the 6.1.4 method, performing tests under these defined conditions:
A) Choose the direction in which the battery module is most vulnerable to squeezing within the complete vehicle layout.If the optimal squeezing direction cannot be determined, apply pressure perpendicularly to the monomer battery for precise results.Pressure is applied systematically in the arranged direction (illustrated in Figure 3)
B) Form of the Extruded Plate: A semicircular body with a 75mm radius and semi-cylinder design,where the length of the extruded body exceeds the dimensions of the squeezed battery but is capped at a maximum length of 1m.
C) Squeezing Speed:: (5±1) mm/s
D) Degree of Squeezing: Aim for battery module deformation up to 30% or exert a force equivalent to the storage capacitywhich is 1000 times the battery module's weight. Refer to the highest value in Table 2, maintain this pressure for 10 minutes, and observe for 1 hour.
Table 2: Comprehensive Squeezing Force Selection Guide
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
This equipment adheres to industry-leading testing standards, ensuring exceptional performance, reliability, and top-tier outcomes.
National Standard/T2423.1-2008 Test A: Low Temperature. National Standard/T4243.2-2008 Test B: High Temperature (Partial). National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat. Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat. China National Standard/T2423.34-2012 Test Z/AnnoDominique: Delve into a realm of comprehensive temperature and humidity assessments, expanding the horizons of your testing capabilities. Our equipment embraces an artful journey through rigorous standards, ensuring meticulous examinations in varied climates. Each protocol is masterfully designed to push boundaries, securing unparalleled precision and expanding the operational range of your equipment's performance.
Intricately designed structure of the testing chamber. The sophisticated architecture of the testing chamber exemplifies engineering excellence, meticulously crafted to ensure peak performance with every application. This design intricacy guarantees that each test conducted is anchored in reliability and precision, setting a new benchmark and elevating the standard of testing environments to unprecedented heights.
Crafted with precision, the outer shell of the test box features a durable galvanized color steel plate construction. This robust exterior not only enhances durability but also exudes a sense of elegance, perfectly blending functionality with aesthetics. The design presents a striking and enduring appearance that stands the test of time, embodying both strength and aesthetic appeal.
The inner boxes showcase superior craftsmanship with SUS304 stainless steel plates. Ingeniously designed, they feature adjustable hanging hole strips for precise test track placement. With at least 10 cm of rigid polyurethane foam and glass wool insulation, these thermal layers ensure optimal performance. The front doors, a marvel of design, feature high-quality electric wood chicken glass fiber board frames for remarkable low-temperature insulation, enhanced by silicone foam sealing strips that withstand a wide temperature range. Every aspect of the inner box is meticulously engineered to maintain perfect environmental conditions, promising unprecedented temperature consistency and reliability.
Efficient experimental space air circulation: The essence of consistent testing lies in masterful air circulation. Our state-of-the-art design guarantees seamless and efficient airflow, creating an environment where every test condition is met with precise accuracy, upholding the highest standards of testing integrity. Experience unrivaled airflow that ensures optimal conditions for every experimental endeavor.
A masterfully designed air supply system uses multi-blade aluminum wind turbines, impervious to both high and low temperatures. Driven by powerful motors, the system channels air efficiently to the upper louvers and returns from the bottom, maintaining less than 2 ºC deviation throughout the -70~100 ºC range. This internationally benchmarked design ensures a consistently stable and controlled environment for precise testing conditions, establishing a new standard in air supply excellence and reliability.
Advanced controller operating system. Enter a new era of control with our advanced operating system, where every function is effortlessly at your fingertips. The system's intuitive interface maximizes user interaction, providing seamless navigation through a complex world of advanced testing parameters, redefining the user experience and setting new standards for operational ease.
Equipped with an innovative low-power (8W) temperature and humidity control device, ensuring exceptional precision with accuracy reaching ± 3 ºC. This device epitomizes energy efficiency and precision, delivering remarkable performance without compromise. It offers a sustainable and powerful solution for modern testing challenges, setting new standards in energy-efficient temperature control.
1. High-resolution display screen: Experience the stunning 7-inch TET true color LCD resistive touch screen with a breathtaking resolution of 800 * 480. This display elevates visual clarity to unprecedented heights, providing a vivid, interactive experience that revolutionizes how you engage with testing data and settings, offering crystal-clear insights with every interaction.
A stunning 7-inch TET true color LCD resistive touch screen with a breathtaking resolution of 800 * 480. This display not only transforms the user experience with its vibrant colors but also enhances functionality, ensuring that every detail is easily accessible and visually compelling, setting a new benchmark for user interfaces and interaction.
2. Extensive program capacity: With generous memory of 1000 programs/1000 segments, 999 total loops, and 999 partial loops, experience the ease of 10 sets of program linking functions. A real-time temperature curve display is readily accessible for direct queries. The expansive storage capability allows intricate programming and execution of all testing scenarios with precision, offering unparalleled flexibility and efficiency for complex testing needs. This makes it the ideal choice for a wide array of sophisticated testing requirements.
Experience the unprecedented capabilities of memory storage with our Advanced Quality Assurance Tester for Power Battery Needle Extrusion, offering a staggering capacity of 1000 programs, each with 1000 segments. It features 999 total loops and 999 partial loops, all designed to elevate your testing experience. Embrace the luxury of 10 sets of program linking functions and an intuitive real-time temperature curve display, ready for immediate query. This vast programming capability guarantees that all your testing needs are met with exceptional flexibility and ease, setting a new benchmark in automated testing superiority.
3. Immense data storage and transfer capabilities: Effortlessly manage an extensive historical data archive with up to 300 days of storage operations. Enjoy seamless data uploads to your computer via a network cable or directly into the controller, ensuring that every critical piece of information is securely preserved and readily accessible. This feature allows you to efficiently track and analyze testing trends over an extended period, providing unparalleled convenience and insight into your data's evolution.
Effortlessly manage and access historical data from 300 days of storage operations with the advanced features of our system. Seamlessly upload critical information to your computer using a network cable or directly into the controller. This efficiency ensures flawless data management, enabling a smooth flow and precise analysis, which is vital for making informed, strategic decisions.
4. Uninterrupted connectivity: Featuring LAN standard Ethernet communication, our controller ensures seamless device connection, supporting up to 16 devices with a single software. The outflow interface integrates smoothly into regional networks, providing remote program control capabilities along with real-time monitoring and historical curve playback. This state-of-the-art connectivity ensures that you maintain control from any location, elevating your testing capabilities to unparalleled levels of convenience and sophistication.
Utilizing LAN standard Ethernet communication, our controller connects with seamless ease, supporting up to 16 devices from a single software interface. The outflow interface integrates effortlessly into regional networks, facilitating remote program control with features like real-time monitoring and historical curve playback. This seamless connectivity provides global access to your testing environment, delivering unmatched control, adaptability, and enhanced operational efficiency.
Our sophisticated heating and humidification system is a masterpiece of engineering, utilizing bare wire nickel chromium alloy electric heating tubes that promise low thermal inertia, minimal heating overshoot, and high-precision fluctuations through expertly-controlled power. This state-of-the-art system addresses all heating and humidification requirements with unprecedented efficiency and precision, ensuring consistent and reliable performance every time.
Designed with precision engineering, our system includes bare wire nickel chromium alloy electric heating tubes, offering low thermal inertia, minimal heating overshoot, and high-precision fluctuations due to perfectly controlled power dynamics. This guarantees peerless stability in temperature conditions, laying a flawless foundation for achieving precise and exact testing outcomes.
1. State-of-the-art Humidifier: For unparalleled consistency in humidification, our advanced system features a state-of-the-art humidification cylinder (boiler method), ensuring exceptional uniformity. The surface humidification (water plate method) accelerates processes and enhances precision, leaving no scale residues in the chamber. It offers top-tier performance even at lower humidity levels, coupled with straightforward maintenance and cleaning. The high-quality humidification tube, crafted with a seamless stainless steel casing, boasts insulation resistance over 50M Ω and is equipped with a robust anti-dry burning controller, assuring supreme safety. This innovative humidification solution guarantees an optimal testing environment, with a focus on safety and ease of maintenance.
To achieve unmatched consistency in humidification, our cutting-edge system incorporates a sophisticated humidification cylinder (boiler method) for superior uniformity. The surface humidification (water plate method) expeditiously advances the process while improving precision, leaving no scale residues. This ensures excellent performance even at low humidity levels, with easy maintenance and cleaning. The high-quality humidification tube features a seamless stainless steel casing and insulation resistance of over 50M Ω, alongside a robust anti-dry burning controller for enhanced safety. This system is meticulously crafted to deliver exceptional performance and reliability, ensuring precise humidification management.
2. Enhancing Water Efficiency and Energy Conservation: Through the integration of state-of-the-art technology, we significantly optimize water usage while championing energy conservation, presenting a sustainable and eco-friendly testing solution. Our unwavering commitment to efficiency ensures the system operates at optimal performance, reducing waste and supporting environmentally-conscious practices.
Immerse yourself in the pinnacle of operational efficiency with our exquisitely designed system, which features a substantial 25L front-mounted water tank. The innovative quick-connection design ensures swift and effortless plug-in capabilities for both water and electricity, transforming disassembly and maintenance into a seamless process. Revel in the unparalleled precision offered by our dehumidification system, which operates across three expertly defined humidity zones. This system maximizes water efficiency while adhering to the highest national standards for applications involving high temperature and humidity at 85ºC and 85% RH. Our cutting-edge enclosed design, coupled with deactivated point cooling and dehumidification systems, remarkably reduces water consumption, setting an industry standard for sustainability.
Select equipment that not only meets but exceeds the most stringent testing conditions, ensuring superior reliability and performance with every usage.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply or a Variable Speed Motor to customize air circulation perfectly to your specific requirements.
When your product demands precise wind speed regulation, our groundbreaking solution stands as the ultimate choice for achieving exceptional results.
2. Superior Water Supply System: Featuring advanced RO Reverse Osmosis technology.
Our fully automated system revolutionizes the humidification process, delivering a pure, consistent water supply via the RO reverse osmosis system. This setup conserves your valuable time while offering the utmost convenience.
3. State-of-the-Art Polymer Film/Rotor Dehumidification System
For test scenarios demanding strict low-temperature and low-humidity conditions, our groundbreaking cellular chemical dehumidification system is the ideal choice, providing outstanding performance with humidity levels as low as 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2 - Take your testing capabilities to new heights with this pioneering solution.
We offer a comprehensive range of professional-grade products, sourced directly from elite manufacturers in Europe and the United States, guaranteeing the highest quality to satisfy your needs. LN.Two/ .LCO.2 - Encounter unmatched precision and control.
Our cutting-edge solenoid valves and integrated control systems are meticulously designed to meet your accelerated testing needs, ensuring rapid temperature reduction with precise control.
5. Ultrasonic Cooling and Humidification System
Engineered to thrive under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is specially tailored for dynamic high heat load testing, guaranteeing optimal performance as an auxiliary device.
6. Premium Quality Glass Inner Door with Manual Operation Port
For smooth operations involving frequent test object movements, our premium glass inner door equipped with a manual operation port (∧ 125Mm * Ea.) minimizes environmental impact from repeated chamber access, ensuring continuous testing excellence.
7. Cutting-Edge Real-Time Test Data Recorder
Essential for exhaustive temperature assessments of both the testing environment and the test object, our certified recording solutions are indispensable, with a specially engineered tape recorder tailored for all your precise data acquisition needs.
8. Innovative Computer Connectivity and Operation Recording Software
Our custom-developed connection software, designed specifically for Mattel's environmental measuring machine kitchen, redefines convenience by enabling simultaneous multi-machine monitoring, seamless data access from active machines, and delivering state-of-the-art electronic functionalities for users.
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