High-Precision Horizontal Extrusion Needle Tester for Quality Assurance Solutions Needle Testing Equipment
Product Description
Unveil the extraordinary Advanced Humid Hot Testing Machine, a pinnacle of technological innovation from Guangdong MENTEK Testing Equipment Co.,Ltd. This cutting-edge apparatus is meticulously crafted to perform exceptionally in both high and low temperature testing, applicable across a diverse range of electrical products, components, and materials. It offers unmatched simulation of environmental conditions and rigorous reliability testing, accommodating steady or fluctuating temperature variations and comprehensive wet heat evaluations. Engineered in strict adherence to Chinese national standards/T10586-2006 and T10592-2008, our elite humidity and heat test chambers guarantee precision and durability.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant standard test requirements
1. 1 The test object is the battery pack or system
1.2 Pressurization according to the following conditions:
1.2.1 Extruded plate form: Designed as a garden cylinder with a 75mm radius, the long line of this semi-cylindrical body surpasses the test object's height, though not exceeding 1mm.The height of the object, but not more than 1mm.
1.2.2 Squeezing direction: Targeted in both the X and Y axes (X axis being the vehicle's driving direction, and Y axis as perpendicular to X).
1.2.3 Squeezing degree: Compression ceases when force achieves 200KN or deformation equals 30% of the object's size along the squeezing axis.
1.2.4 Maintain pressure for 10 minutes and conduct a subsequent 1-hour observation period.
1.3 Requirements: The battery pack or system must neither ig-nite nor explodeAnd so on.
The equipment conforms to these industry-leading testing standards
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat. Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat, China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in comprehensive temperature and humidity combinations or other assessments within the equipment's performance spectrum.
Intricately designed structure of the testing chamber
Masterfully fabricated, the outer shell of the test box is made from robust galvanized color steel plates, ensuring durability.
The inner boxes display exquisite artistry with SUS304 stainless steel plates. Ingeniously integrated adjustable hanging hole strips allow uniform test track placement. Encased in no less than 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers assure superior performance. The front doors, an engineering marvel, employ top-tier electric wood chicken glass fiber board frames for outstanding low-temperature insulation, accompanied by silicone foam sealing strips resilient to a vast temperature range.
Efficient experimental space air circulation:
An expertly designed air supply system featuring multi-blade aluminum wind turbines, resilient to extreme temperatures. Propelled by potent motors, air is adeptly directed to the upper louvers and cycles back from the base, maintaining a variance of less than 2 ºC over the -70~100 ºC span, in compliance with international standards (benchmarked at 10 points).
Advanced controller operating system
Outfitted with a pioneering low-power (8W) temperature and humidity control device, delivering exceptional precision in temperature regulation with an accuracy of ± 3 ºC.
1. High-resolution display screen:
Behold the magnificent 7-inch TET true color LCD resistive touch screen, boasting an extraordinary resolution of up to 800 * 480.
2. Extensive program capacity:
Embrace unparalleled convenience and efficiency with our device's extraordinary memory capacity, designed to accommodate up to 1000 programs and 1000 segments. Revel in the flexibility of 999 total loops and 999 partial loops, allowing for seamless performance. The innovative 10 sets of program linking functions are complemented by a real-time temperature curve display, providing immediate access to valuable data, ensuring you stay ahead in precision and quality.
3. Expansive Data Storage Capacity:
Effortlessly manage and transfer your crucial data with our state-of-the-art system. Harness the ability to store historical data from an impressive 300 days of operation. Transfer this valuable information to your computer via a convenient network cable or load it directly into the controller, ensuring that your data is always at your fingertips.
4. Seamless Connectivity:
Experience the pinnacle of connectivity with our LAN standard Ethernet communication, which effortlessly connects the controller to up to 16 devices via a single software. The outflow interface seamlessly integrates into regional networks, enabling remote program control with groundbreaking features such as real-time monitoring and historical curve playback, ensuring uninterrupted operation and unparalleled performance.
Sophisticated Heating and Humidification System
Our precision-engineered heating system utilizes bare wire nickel chromium alloy electric heating tubes, meticulously crafted for low thermal inertia and minimal heating overshoot. With high-precision fluctuations, thanks to expertly controlled power, you can expect consistent and reliable performance for all your testing needs.
1. Cutting-edge Humidifier:
Our advanced humidification system stands as a beacon of innovation and efficiency, employing a state-of-the-art humidification cylinder (boiler method) for unrivaled uniformity. This is further enhanced by a surface humidification (water plate method) process that accelerates performance while ensuring precision control. The chamber remains free from impurities like scale, offering exceptional maintenance convenience and low-humidity performance. The high-quality, seamless stainless steel humidification tube boasts insulation resistance over 50M Ω and a robust anti-dry burning controller, enforcing superior safety standards.
2. Maximizing Water Efficiency and Energy Conservation:
Our system features an impressive 25L front-mounted water tank with an intuitive quick-connection design for easy plug-in of water and electricity. The fast disassembly and maintenance capabilities are complemented by precise dehumidification across three humidity zones, optimizing water usage and adhering to strict national standards in high-temperature and humidity conditions of 85ºC and 85% RH. The innovative closed design drastically reduces water consumption, exemplifying sustainability.
Choose Equipment That Surpasses the Most Rigorous Testing Conditions
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products requiring meticulous wind speed control, our cutting-edge solution is your ideal choice, providing tailored performance that meets your exact specifications.
2. Optimal Water Supply System: RO Reverse Osmosis
Streamline your humidification process with our automatic system, offering pure, consistent water through an RO reverse osmosis system. Save valuable time while ensuring the utmost convenience and reliability.
3. Advanced Polymer Film/Rotor Dehumidification System
Address stringent testing demands with our exceptional cellular chemical dehumidification system, delivering outstanding performance in low-temperature and low-humidity conditions. Achieve a remarkable humidity range of up to 10ºC/10% RH or lower with this advanced, reliable technology.
4. LN.Two/ .LCO.2
We proudly offer a comprehensive range of professional-grade products, sourced directly from leading manufacturers in Europe and the United States, ensuring quality and reliability. LN.Two/ .LCO.2
Our advanced solenoid valves and integrated control systems are meticulously designed to fulfill your rapid testing needs. Achieve accelerated testing and precise temperature control with unparalleled accuracy.
5. Ultrasonic Cooling and Humidification System
For handling dynamic high heat load testing under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is meticulously engineered to meet the most stringent requirements. This specialized auxiliary device ensures optimal performance and reliability.
6. Premium Glass Inner Door with Manual Operation Port
Experience seamless test operations with the innovative addition of a glass inner door that features a manual operation port (∧ 125Mm * Ea.). This smart design minimizes environmental impact caused by frequent chamber access, ensuring your testing conditions remain uninterrupted and precise.
7. State-of-the-Art Real-Time Test Data Recorder: Elevate your testing process with our advanced real-time test data recorder. It captures every crucial detail with unmatched accuracy, ensuring you have the most reliable data at your fingertips.
When the precision of temperature measurements in both the testing environment and the test object is crucial, rely on our certified recording solutions. These specialized tape recorders are engineered to meet all your data acquisition needs with absolute accuracy, offering unparalleled performance and dependability.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Step into the future of testing with our cutting-edge computer connectivity and operation recording software. It integrates seamlessly with your systems, providing robust data management and operational efficiency at new heights.
Our bespoke connection software is meticulously crafted for Mattel's environmental measuring machine kitchen, setting a new standard of convenience. With its powerful features, it enables simultaneous monitoring of multiple machines, effortless access to real-time data, and delivers top-tier electronic functionalities to enhance user experience.
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