High-Performance Battery Horizontal Needle Testing Machinery for Quality Assurance
Product Description
Immerse yourself in the brilliance of the Advanced Humid Hot Testing Machine, a pinnacle of innovation by Guangdong MENTEK Testing Equipment Co.,Ltd. This sophisticated apparatus is meticulously designed to master both high and low temperature examinations across a diverse range of electrical products, components, and materials. Revel in the unmatched capabilities of environmental simulation and robust reliability testing, featuring both constant and gradient temperature variations alongside comprehensive wet heat evaluations. Skillfully crafted to align with Chinese national standards/T10586-2006 and T10592-2008, these cutting-edge humidity and heat test chambers assure precision and unrivaled quality.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant standard test requirements
1. 1 The test object is the battery pack or system
1.2 Pressurization according to the following conditions:
1.2.1 Extruded plate form: Utilize a plate garden cylinder with a 75mm radius, ensuring the long line of the semi-cylindrical body surpasses the test object's height where permissible.Ensure the height does not exceed more than 1mm.
1.2.2 Squeezing direction: Implement in both the X and Y axes (with the X axis representing the car's driving direction, and the Y axis as the perpendicular horizontal direction).
1.2.3 Squeezing degree: Cease squeezing when the force achieves 200KN or when the extrusion deformation reaches 30% of the total size in the particular squeezing direction.
1.2.4 Maintain pressure for 10 minutes and observe for an additional hour to ensure stability.
1.3 Requirements: It is imperative that the battery pack or system remains safe, without catching fire or exploding.And so on.
The equipment meets the following industry-leading testing standards
National Standard/T2423.1-2008 Test A: Low Temperature National Standard/T4243.2-2008 Test B: High Temperature (Partial) National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat. Chinese National Standard/T2423.4-2008 Test. Decibel: Variation, Damp Heat. China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in comprehensive temperature and humidity combinations or other assessments to match the equipment's robust performance spectrum.
Intricately designed structure of the testing chamber
With meticulous precision, the exterior casing of the test box is forged from resilient galvanized color steel plate.
The inner structure exhibits unparalleled craftsmanship with SUS304 stainless steel plates. Ingeniously designed adjustable hanging hole strips allow for the uniform placement of test tracks. Encased within no less than 10 cm of sturdy polyurethane foam and glass wool, these thermal insulation layers guarantee top-tier performance. The front doors, a testament to engineering prowess, incorporate high-quality electric wood chicken glass fiber board frames for superior low-temperature insulation, further enhanced by silicone foam sealing strips capable of enduring a vast temperature range.
Efficient experimental space air circulation:
A masterfully engineered air supply system employs multi-blade aluminum wind turbines, resilient against extreme temperature variations. Fueled by powerful motors, air is deftly channeled to the upper louvers and returns from the base, maintaining an even temperature deviation of less than 2 ºC throughout the -70~100 ºC spectrum (internationally benchmarked at 10 points).
Advanced controller operating system
Fitted with a groundbreaking low-power (8W) temperature and humidity control apparatus, ensuring extraordinary precision with temperature control accuracy reaching ± 3 ºC.
1. High-resolution display screen:
Marvel at the exquisite 7-inch TET true color LCD resistive touch screen, boasting a stunning resolution of up to 800 * 480.
2. Extensive program capacity:
Discover the remarkable capabilities of our machinery, offering an extensive memory capacity: store up to 1000 programs and segments, with 999 total loops and 999 partial loops. Experience the unparalleled convenience of linking 10 program sets, all enhanced by a real-time temperature curve display that allows for seamless direct queries.
3. Expansive Data Storage Capacity:
Effortlessly manage your historical data with an impressive 300-day operational storage. Transfer data seamlessly to a computer via network cable, or load it directly into the controller for ultimate efficiency.
4. Seamless Connectivity:
With our state-of-the-art LAN standard Ethernet communication, connect your controller with ease, supporting up to 16 devices using just one software. The outflow interface effortlessly integrates into regional networks, enabling remote program control and offering advanced features like real-time monitoring and historical curve playback.
Sophisticated Heating and Humidification System
Meticulously engineered for precision, our system utilizes bare wire nickel chromium alloy electric heating tubes. These tubes are designed to guarantee low thermal inertia and minimal heating overshoot, delivering high-precision fluctuations and superior power control.
1. Cutting-Edge Humidifier:
Achieve unparalleled humidification consistency with our advanced system. Using a state-of-the-art humidification cylinder (boiler method), it provides exceptional uniformity. The surface humidification (water plate method) accelerates processes while enhancing control precision, leaving no scale impurities in the chamber. It performs outstandingly even at low humidity, offering effortless maintenance and cleaning. The high-quality humidification tube, with a seamless stainless steel casing, ensures insulation resistance over 50M Ω and features a robust anti-dry burning controller for superior safety.
2. Maximizing Water Efficiency and Energy Conservation:
Our system features a spacious 25L front-mounted water tank with an intuitive quick-connection design for rapid plug-in of water and electricity, facilitating easy disassembly and maintenance. Achieve precise dehumidification across three humidity zones, optimizing water usage while meeting national standards for high-temperature and humidity conditions, such as 85ºC and 85% RH. With point cooling and dehumidification systems disabled, our closed design significantly reduces water consumption, embodying sustainability.
Choose Equipment that Surpasses the Most Rigorous Testing Conditions
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For precise wind speed control demands, our innovative solution is the perfect choice for your product.
2. Optimal Water Supply System: RO Reverse Osmosis
Our automatic system simplifies the humidification process, providing pure and consistent water supply through an RO reverse osmosis system, saving valuable time and offering convenience.
3. Advanced Polymer Film/Rotor Dehumidification System
When requiring stringent low-temperature and low-humidity conditions, our cutting-edge cellular chemical dehumidification system delivers outstanding performance, achieving a humidity range of up to 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2
We offer a comprehensive array of professional-grade products, sourced directly from leading manufacturers in Europe and the United States. LN.Two/ .LCO.2
Our advanced solenoid valves and integrated control systems are crafted to meet your rapid testing needs, ensuring accelerated testing and temperature reduction with precise control.
5. Ultrasonic Cooling and Humidification System
Designed for dynamic high heat load testing under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is engineered to meet the most stringent demands. As an auxiliary device, it ensures optimal performance.
6. Premium Glass Inner Door with Manual Operation Port
To ensure seamless and efficient operations during frequent movement of test objects, our design incorporates a sophisticated glass inner door featuring a manual operation port (∧ 125Mm * Ea.). This ingenious addition significantly reduces the environmental impact associated with repeated access to the chamber, guaranteeing the maintenance of uninterrupted, pristine testing conditions.
7. State-of-the-Art Real-Time Test Data Recorder
For instances where comprehensive temperature measurements of both the testing environment and the test object are critical, our certified recording solutions are simply indispensable. Our expertly designed specialized tape recorder precisely fulfills all your data acquisition needs, ensuring unmatched accuracy and reliability.
8. Cutting-Edge Computer Connectivity and Operation Recording Software
Experience the pinnacle of convenience with our custom connection software, meticulously tailored for Mattel's environmental measuring machine kitchen. This powerful tool redefines user experience by enabling simultaneous multi-machine monitoring and providing seamless access to data from active machines. It delivers the most advanced electronic functionalities, setting a new standard in user efficiency and technological prowess.
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