High-Precision Battery Pack Horizontal Extrusion Needle Tester for Quality Assurance Solutions
Product Description
Introducing the groundbreaking Advanced Humid Hot Testing Machine, a remarkable feat of innovation by Guangdong MENTEK Testing Equipment Co.,Ltd. This state-of-the-art device is expertly engineered to excel in both high and low temperature testing, making it an essential tool for a wide array of electrical products, components, and materials. Offering unparalleled environmental condition simulation and rigorous reliability testing, it expertly handles both stable and variable temperature changes, as well as detailed wet heat assessments. Crafted in strict compliance with Chinese national standards/T10586-2006 and T10592-2008, our premier humidity and heat test chambers promise precise performance and unwavering durability.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant standard test requirements
1.1 The test object is the battery pack or system
1.2 Pressurization according to the following conditions:
1.2.1 Extruded plate form: The design uses a garden cylinder with a 75mm radius, ensuring that the length of this semi-cylindrical body extends beyond the height of the test object, but remains within 1mm.The height of the object, but not more than 1mm.
1.2.2 Squeezing direction: Focuses on both the X and Y axes, with the X axis aligning with the vehicle's movement direction, and the Y axis being perpendicular to it.
1.2.3 Squeezing degree: Compression is halted when the force reaches 200KN or deformation reaches 30% of the object's size along the squeezing axis.
1.2.4 Maintain pressure for a duration of 10 minutes, followed by a 1-hour observation phase.
1.3 Requirements: The battery pack or system must not ig-nite or explodeAnd so on.
The equipment aligns with these top-tier testing standards
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat. Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat, China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in exhaustive temperature and humidity combinations or other evaluations within the equipment's performance capabilities.
Intricately designed structure of the testing chamber
Meticulously crafted, the test box's outer shell is constructed with sturdy galvanized color steel plates, ensuring long-lasting durability.
The inner compartments exhibit masterful craftsmanship with SUS304 stainless steel plates. Ingeniously equipped with adjustable hanging hole strips for uniform test track alignment. Encased in a minimum of 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers promise superior performance. The front doors, a marvel of engineering, utilize premium electric wood chicken glass fiber board frames for exceptional low-temperature insulation, along with silicone foam sealing strips that withstand an extensive temperature range.
Efficient experimental space air circulation:
Featuring a skillfully designed air supply system with multi-blade aluminum wind turbines, capable of withstanding extreme temperatures. Driven by powerful motors, air is efficiently directed to the upper louvers and recirculated from the base, maintaining a temperature variance of less than 2 ºC over the -70~100 ºC range, in adherence to international standards (benchmarked at 10 points).
Advanced controller operating system
Equipped with an innovative low-power (8W) temperature and humidity control device, offering outstanding precision in temperature regulation with an accuracy of ± 3 ºC.
1. High-resolution display screen:
Embark on a visual journey with the awe-inspiring 7-inch TET true color LCD resistive touch screen, boasting a spectacular resolution that reaches up to 800 * 480. Experience every detail in vivid clarity and immersive color, enhancing your interaction with the device like never before.
2. Extensive Program Capacity:
Step into a new era of convenience and productivity with our device's unparalleled memory prowess. With the ability to store an astounding 1000 programs and 1000 segments, you can effortlessly navigate through a multitude of tasks. Revel in the flexibility provided by 999 total loops and 999 partial loops, ensuring seamless operations. Our revolutionary 10 sets of program linking functions, paired with a real-time temperature curve display, grant you immediate access to vital data, keeping you at the pinnacle of precision and excellence.
3. Expansive Data Storage Capacity:
Effortlessly handle and transfer your crucial data with our state-of-the-art system. Enjoy the capability to archive historical data spanning an extraordinary 300 days of operation. Seamlessly relay this invaluable information to your computer through a user-friendly network cable, or directly upload it into the controller, ensuring your data is readily available whenever you need it.
4. Seamless Connectivity:
Experience the pinnacle of connectivity with our LAN standard Ethernet communication, effortlessly linking the controller to up to 16 devices through a single software. The outflow interface integrates smoothly into regional networks, enabling remote program control with groundbreaking features such as real-time monitoring and historical curve playback, ensuring continuous operation and unparalleled performance.
Sophisticated Heating and Humidification System
Our exquisitely designed heating system utilizes bare wire nickel chromium alloy electric heating tubes, crafted to minimize thermal inertia and prevent heating overshoot. With high-precision fluctuations and expertly controlled power, it ensures consistent and reliable performance for all your testing needs.
1. Cutting-edge Humidifier:
Our innovative humidification system exemplifies excellence and efficiency, employing a cutting-edge humidification cylinder (boiler method) for superior uniformity. This is further refined by a surface humidification (water plate method) process that enhances performance while maintaining precise control. The chamber remains free from impurities like scale, offering exceptional maintenance ease and low-humidity efficiency. The high-quality, seamless stainless steel humidification tube boasts insulation resistance exceeding 50M Ω, complemented by a robust anti-dry burning controller, upholding superior safety standards.
2. Maximizing Water Efficiency and Energy Conservation:
Our system boasts an impressive 25L front-mounted water tank with an intuitive quick-connect design, facilitating effortless plug-in of water and electricity. Swift disassembly and maintenance are enhanced by precise dehumidification across three humidity zones, optimizing water use and complying with rigorous national standards in high-temperature and humidity conditions of 85ºC and 85% RH. The innovative closed design significantly curtails water consumption, setting a benchmark for sustainability.
Choose Equipment That Surpasses the Most Rigorous Testing Conditions
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products necessitating precise wind speed control, our state-of-the-art solution is your perfect fit, providing tailored performance that meets your exacting needs.
2. Optimal Water Supply System: RO Reverse Osmosis
Simplify your humidification process with our automatic system, delivering pure, consistent water through an RO reverse osmosis system. Save valuable time while ensuring utmost convenience and reliability.
3. Advanced Polymer Film/Rotor Dehumidification System
Meet stringent testing demands with our superior cellular chemical dehumidification system, offering outstanding performance in low-temperature and low-humidity conditions. Achieve an impressive humidity range of up to 10ºC/10% RH or even lower with this advanced, dependable technology.
4. LN.Two/ .LCO.2
We proudly present a comprehensive selection of professional-grade products, sourced directly from leading manufacturers across Europe and the United States, ensuring unparalleled quality and reliability. LN.Two/ .LCO.2
Our advanced solenoid valves and integrated control systems are meticulously crafted to cater to your rapid testing requirements. Experience accelerated testing and precise temperature control with an unprecedented level of accuracy, ensuring your processes are efficient and reliable.
5. Ultrasonic Cooling and Humidification System
Experience the apex of engineering excellence with our ultrasonic cooling and humidification system, tailored for managing dynamic high heat loads under the most challenging temperature and humidity conditions. This robust device is designed with precision and care, adhering to the highest standards to ensure your operations are not only optimal but also exceptionally reliable and efficient.
6. Premium Glass Inner Door with Manual Operation Port
Enhance your testing efficiency with the elegant design of our glass inner door, featuring a manual operation port (∧ 125Mm * Ea.). This intelligent innovation is crafted to minimize environmental disturbances from frequent chamber access, thus preserving the integrity of your testing conditions with unmatched precision and continuous performance.
7. State-of-the-Art Real-Time Test Data Recorder: Revolutionize your testing protocols with our advanced real-time test data recorder. It captures every detail with exceptional precision, placing the most reliable data at your fingertips and significantly enhancing your decision-making capabilities.
For precise temperature measurement within the testing environment and the test object, our certified recording solutions are unrivaled. These specialized tape recorders are meticulously engineered to meet all your data acquisition needs with supreme accuracy and reliability, delivering outstanding performance every time.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Step into the future of testing with our cutting-edge computer connectivity and operation recording software. Seamlessly integrate this with your current systems to revolutionize data management, offering outstanding operational efficiency and elevating your testing capabilities to unprecedented heights.
Our custom-designed connection software for Mattel's environmental measuring machine kitchen sets a new benchmark in user convenience. With its advanced features, it allows simultaneous monitoring of multiple machines, provides easy real-time data access, and delivers superior electronic functionalities, significantly enhancing the user experience and setting a new industry standard.
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