Horizontal Mechanical Abuse Simulation Battery Pack Crush and Nail Penetration Test Equipment for EV and Ess Batteries

Product Description

Product Description

PRECISION BATTERY SAFETY TESTING SOLUTION FOR EVERY APPLICATION
 
The Battery Squeezing Needle Testing Machine is an advanced safety testing equipment designed specifically for evaluating the structural integrity and safety performance of batteries under extreme conditions. 
 
This versatile battery needle testing equipment supports both horizontal needle puncture testing and compression testing, making it ideal for power batteries, energy storage systems, and consumer electronic batteries. 
 
With a wide pressure range from 250N to 5000KN and adjustable extrusion speeds (1–10mm/s) and acupuncture speeds (1–40mm/s), this battery testing chamber delivers accurate, repeatable results for rigorous quality assurance. 
 
Real-time data acquisition—including temperature, voltage, current, and displacement—ensures comprehensive analysis for compliance with international battery safety standards.

Specification

Name Of The Equipment	Squeezing Needle And Piercing All-In-One Machine
Model	MBS-JZ500
Pressure	50 T
Squeezing Method	Crosswise
Box Structure	Horizontal Box Structure
Test Space(W*H*D) mm	2500*2000*2000
Power Supply Voltage	Ac380V 50Hz
Squeezing Speed	1-10Mm/S(Adjustable)
Needle Puncture Speed	1-100Mm/Small Size(Adjustable)
Test Conditions	Force, Displacement (Deformation), Voltage,One Of The Three Or A Combination Of Three
Driving Mode	Oil-Pressure Servo Drive
Squeezing Accuracy	≤±1% (FSR)
Acupuncture Accuracy	≤±1% (FSR)
The Amount Of Extrusion Deformation	0~100% Multi-Gear Work Cloth Setting,Can Be Realized ContinuouslyMulti-Layer Extrusion Deformation Loading
Squeezing Fixture	Shaped Squeezing Head (400*150Mm)Flat Squeeze Plate,Arc Squeeze Plate (Radius75Mm).It Can Be According To DifferentStandard Optional Different Fixtures.
Data Acquisition Module	Multiple Data Acquisition Module,Temperature, Voltage And Current Are Collected.The Road Adopts N*4 Mode.It Is Convenient To Expand When Necessary In The Future, Make Sure That The Data Is Correct.
Safety Alarm	Leakage, Overheating, Overvoltage, Overload, Overcurrent Protection, AbnormalitySound And Light Alarm, Smoke Alarm, Etc.
Control Method	Device Host And Remote PC Control, Device Body And Console. Separate, Can Be Controlled Remotely, And The Operator Should Stay Away From The Test Area.The Longest Long-Distance Distance Can Reach 50 Meters, And The Standard Line Length Is 10M.It Can Effectively Protect The Safety Of Testers.

Functional Advantages

WIDE PRESSURE RANGE COMPATIBILITY 
 
Supports pressure from 250N to 200KN for consumer batteries and 500KN to 5000KN for power batteries, accommodating diverse testing requirements across multiple battery types.

ADJUSTABLE EXTRUSION & NEEDLE SPEED 
 
Offers precise control with extrusion speeds of 1–10mm/s and needle penetration speeds of 1–40mm/s, enabling customized test protocols for various safety standards.

COMPREHENSIVE REAL-TIME DATA ACQUISITION 
 
Simultaneously captures critical parameters including temperature, voltage, current, and displacement, providing in-depth insights into battery behavior during testing.

DUAL-FUNCTION TESTING CAPABILITY 
 
Combines both squeezing (compression) and needle puncture tests in one machine, reducing equipment investment and saving valuable laboratory space.

Core Applications

POWER BATTERY SAFETY EVALUATION 
Essential testing equipment for automotive lithium-ion batteries and EV battery packs, ensuring compliance with rigorous safety regulations before market release.
 
ENERGY STORAGE SYSTEM TESTING 
Validates the mechanical and thermal safety of large-scale energy storage batteries used in grid systems, solar installations, and industrial backup power solutions.
 
CONSUMER ELECTRONICS BATTERY TESTING 
Ideal for safety certification of batteries used in smartphones, laptops, tablets, wearables, and other portable electronic devices.
 
R&D AND QUALITY CONTROL 
Supports battery manufacturers and research institutions in product development, failure analysis, and quality assurance processes.

Company Profile

FAQ

Q1: What is the lead time for your products?
A:50 days after receiving the deposit.
 
Q2:How about the after-sales service and warranty policy?
A: We offer a 12-month warranty for all our products from the date of delivery.
 
Q3: How about your product quality control?
A: We have our QC department empowered with a professional QC team. "Quality First, Customer Focus" is our quality policy, and we have Incoming Quality Control/In-process Quality Control/Outgoing Quality Control throughout our factory operations.
 
Q4: Why should I buy this product?
A: This product offers excellent quality, a reasonable price, good after-sales service & quality assurance
 
Q5:What is the minimum order quantity (MOQ) for your products?
A: The MOQ is 1 set.
 
Q6:Do you accept customization service? Can I have my logo on the machine?
A: Yes, of course. We can not only offer standard machines, but also customized machines according to your requirements. And we can also put your logo on the machine, which means we offer OEM and ODM services.