Advanced Battery Pack Flip Tester for Quality Assurance Testing Equipment
Product Description
Unveil the extraordinary capabilities of the Advanced Humid Hot Testing Machine from Guangdong MENTEK Testing Equipment Co.,Ltd. This highly advanced apparatus is designed to surpass expectations in temperature testing-precisely measuring both extremes across a diverse range of electrical products, components, and materials. Revel in unmatched environmental simulation and stringent reliability testing, featuring both constant and gradient temperature variations alongside comprehensive wet heat evaluations. Crafted to meet the meticulous standards of China's national guidelines/T10586-2006 and T10592-2008, our leading-edge humidity and heat test chambers promise unmatched precision and superior quality.
| Name of the equipment |
Power battery pack flipping test device |
| Model |
MBS-FZ31467.3 |
| Rotation angle |
0~360 degrees |
| Rotation speed |
1°/S~ 12°/S adjustable |
| Direction of rotation |
X Axis, Y Axis, automatic conversion |
| Maximum test space |
W2000*H1000*D3000mm |
| Maximum test weight |
1000 Kilogram |
| External dimensions of the equipment |
W4200*H2000*D2000mm |
| Flip plate size |
W2000*H100*D3000mm |
| Equipment weight |
About 5 tons |
| Control method |
Close-up fine-tuning + long-range touch screen PLC control + computer control |
| Power supply |
AC380V. 5.5 KW |
Relevant Standard Test Requirements
1.1 The test subject is a battery pack or system under scrutiny for performance and safety.
1.2 The battery system undergoes a smooth 360° rotation at a precision-controlled speed of 6°/s. Subsequently, it rotates in precise 90° increments, pausing for an hour at each angle, completing a full 360° rotation, followed by a detailed 2-hour observation period.
1.3 The test involves a 360° rotation around the Y axis at a controlled speed of 6°/s, followed by incremental rotations of 90°, maintained for an hour each, culminating in a complete 360° rotation and a thorough 2-hour observation.
1.4 Requirements: Power storage systems must exhibit no leakage, shell rupture, fire, or explosion, ensuring robust connections and structural integrity. Post-testing, the insulation resistance should not fall below 100Ω/v, maintaining exceptional safety standards.
The equipment is in full compliance with the following elite testing standards:
National Standard/T2423.1-2008 Test A: Low Temperature. National Standard/T4243.2-2008 Test B: High Temperature (Selective). National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat. Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat. China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in an extensive range of temperature and humidity combinations or other assessments within the equipment's capability range.
Intricately Designed Structure of the Testing Chamber
Meticulously crafted, the outer casing of the test box is built from resilient galvanized color steel, ensuring durability and longevity.
The inner compartments showcase premium craftsmanship with SUS304 stainless steel plates. Ingeniously designed with adjustable hanging hole strips for precise test track positioning, and enveloped in a minimum of 10 cm of rigid polyurethane foam combined with glass wool. This insulation guarantees peak performance. The front doors, a feat of engineering, are built with high-quality electric wood fiberboard frames for superior low-temperature insulation, paired with silicone foam sealing strips engineered to endure a vast temperature spectrum.
Efficient Experimental Space Air Circulation:
Expertly engineered air supply system utilizing multi-blade aluminum wind turbines, capable of withstanding extreme temperature conditions. Driven by powerful motors, the system channels air to the upper louvers and returns it from the bottom, ensuring temperature variation stays within a precise 2 ºC deviation across the -70~100 ºC spectrum, benchmarked internationally at 10 points.
Advanced Controller Operating System
Featuring an innovative, energy-efficient low-power (8W) temperature and humidity control system, delivering exquisite precision in temperature regulation with accuracy reaching an impressive ± 3 ºC.
1. High-Resolution Display Screen:
A magnificent 7-inch TET true color LCD resistive touch screen, boasting a remarkable resolution of up to 800 * 480, offering unparalleled clarity and control.
2. Extensive Program Capacity:
An abundant memory capacity, accommodating 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Benefit from 10 sets of program linking functions, enriched by a real-time temperature curve display, designed for effortless direct data queries.
3. Expansive Data Storage Capacity:
Effortlessly manage historical data with ease! With an impressive storage capacity for 300 days of operational records, transferring this crucial information becomes a breeze. Whether you choose to upload through a network cable or directly load it into the controller, the process is seamless and efficient.
4. Seamless Connectivity: Achieve unmatched integration with our advanced systems.
Experience superior connectivity with LAN standard Ethernet communication! Our controller connects effortlessly and vividly, supporting up to 16 devices through a single, intuitive software interface. The outflow interface integrates smoothly into regional networks, offering you the power of remote program control, real-time monitoring, and the ability to playback historical curves seamlessly, optimizing your workflows.
Sophisticated Heating and Humidification System: The pinnacle of precision engineering for optimal performance.
Crafted with unparalleled precision, our heating system features bare wire nickel chromium alloy electric heating tubes. This innovative design guarantees low thermal inertia, minimal heating overshoot, and finely-tuned high-precision fluctuations, all achieved through meticulously controlled power, ensuring reliable and consistent results.
1. Cutting-edge Humidifier: Elevate your humidification consistency to new heights.
Achieve superior consistency with our state-of-the-art humidification system! Utilizing an advanced humidification cylinder (boiler method), the system ensures unparalleled uniformity. The surface humidification (water plate method) speeds up the process and enhances control precision, leaving no impurities like scale. Even at low humidity levels, it performs outstandingly, offering effortless maintenance and cleaning. The high-quality humidification tube boasts a seamless stainless steel casing with insulation resistance over 50M Ω, equipped with a robust anti-dry burning controller for ultimate safety.
2. Maximizing Water Efficiency and Energy Conservation: A commitment to sustainability.
With a spacious 25L front-mounted water tank and intuitive quick-connection design, our system facilitates rapid plug-in of water and electricity, simplifying disassembly and maintenance. It delivers precise dehumidification across three distinct humidity zones, optimizing water usage while meeting stringent national standards for high-temperature and humidity conditions (up to 85ºC and 85% RH). By disabling the point cooling and dehumidification system, our innovative closed design significantly reduces water consumption, epitomizing sustainability.
Choose Equipment That Surpasses the Most Rigorous Testing Conditions: Elevate your testing capabilities with our top-tier solutions.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply or Variable Speed Motor for precise control.
For products necessitating precise wind speed control, this innovative solution is the ideal choice, offering you unparalleled precision and reliability.
2. Optimal Water Supply System: Utilize RO Reverse Osmosis for pure, consistent water supply.
Our automatic system revolutionizes the humidification process, ensuring pure, consistent water supply through an RO reverse osmosis system. This innovation saves valuable time and enhances convenience, making your operations seamless and efficient.
3. Advanced Polymer Film/Rotor Dehumidification System: Unmatched performance for stringent conditions.
For testing environments that demand stringent low-temperature and low-humidity conditions, our cutting-edge cellular chemical dehumidification system is the ultimate choice. It delivers exceptional performance with a humidity range capable of reaching up to 10ºC/10% RH or even lower, ensuring precision and reliability.
4. Cutting-Edge Solutions for Your Testing Needs: Elevate your capabilities with our innovative systems. LN.Two/ .LCO.2: The perfect blend of innovation and precision.
We offer a comprehensive array of professional-grade products, directly sourced from leading manufacturers in Europe and the United States, ensuring the highest quality and reliability. LN.Two/ .LCO.2: Designed for excellence and precision in every operation.
Our sophisticated solenoid valves and integrated control systems are tailored to meet your rapid testing needs, providing accelerated testing and temperature reduction with unmatched precision control.
5. Ultrasonic Cooling and Humidification System: Engineered to meet the most stringent requirements.
For dynamic high heat load testing under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is specifically designed to meet rigorous standards, ensuring optimal performance as an auxiliary device for your testing needs.
6. Premium Glass Inner Door with Manual Operation Port: Seamless operations, minimized impact.
For operations requiring frequent movement of test objects, our glass inner door with a manual operation port (∧ 125Mm * Ea.) is designed to minimize environmental impact caused by repeated chamber access, ensuring uninterrupted and seamless testing conditions.
7. State-of-the-Art Real-Time Test Data Recorder: Capturing every detail with precision and accuracy.
When the need arises for comprehensive temperature measurements that encompass both the testing environment and the test object, our certified recording solutions emerge as absolutely indispensable. Sophisticated and meticulously engineered, our specialized tape recorder has been expertly crafted to fulfill all your data acquisition requirements with unrivaled precision and reliability.
8. Cutting-Edge Computer Connectivity and Revolutionary Operation Recording Software
Our bespoke connection software, crafted with precision for Mattel's state-of-the-art environmental measuring machine kitchen, elevates convenience to an entirely new level with its remarkably powerful capabilities. This advanced software allows for simultaneous monitoring of multiple machines, ensuring seamless and instant access to data from active machines, all while delivering the most cutting-edge electronic functionalities available to discerning users.
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