Advanced Horizontal Extrusion Needle Tester for Battery Quality Assurance Processes
Product Description
Introducing the extraordinary Advanced Humid Hot Testing Machine, an ingenious creation by Guangdong MENTEK Testing Equipment Co.,Ltd. This cutting-edge apparatus is meticulously designed to deliver exceptional performance in both high and low temperature testing, catering to a diverse array of electrical products, components, and materials. Revel in the unmatched capabilities of environmental simulation and reliability assessments, offering seamless constant or gradient temperature shifts, and comprehensive wet heat evaluations. Engineered in strict adherence to Chinese national standards/T10586-2006 and T10592-2008, our state-of-the-art humidity and heat test chambers guarantee unparalleled precision and quality, setting a new benchmark in the industry.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant Standard Test Requirements
1. 1 The focus of this test is the battery pack or system
1.2 Pressurization as per the following conditions:
1.2.1 Extruded plate format: Cylindrical plate garden with a 75mm radius, ensuring the semi-cylindrical body's length exceeds the test object's height but does not exceed 1mm.The height of the object, ensuring it remains under 1mm.
1.2.2 Squeezing Direction: Engage in both X and Y directions (X axis being the vehicle's direction of travel, Y axis the horizontal direction perpendicular to travel).
1.2.3 Squeezing Intensity: Cease action when force peaks at 200KN or when deformation reaches 30% of the squeezing direction's total size.
1.2.4 Maintain pressure for 10 minutes and monitor the results for 1 hour.
1.3 Requirements: The battery pack or system must not ig-nite or explode.And so on.
The equipment adheres to these leading industry standards
National Standard/T2423.1-2008 Test A: Low Temperature National Standard/T4243.2-2008 Test B: High Temperature (Partial) National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat Chinese National Standard/T2423.4-2008 Test Decibel: Variations, Damp Heat China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engages in thorough temperature and humidity combinations alongside other evaluations within the equipment's extensive performance range.
Intricately Designed Testing Chamber Structure
Crafted with unwavering precision, the external casing of the test chamber is made from robust galvanized color steel, ensuring durability.
The internal lining showcases superior artistry with SUS304 stainless steel plates. Ingenious adjustable hanging hole strips allow for even test track placement. Encased in a minimum of 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers deliver optimal performance. The front doors, an engineering marvel, feature high-quality electric wood chicken glass fiber board frames providing exceptional low-temperature insulation, bolstered by silicone foam sealing strips that endure extreme temperature variations.
Efficient Experimental Space Air Circulation:
A masterfully engineered air supply system employs multi-blade aluminum wind turbines, resistant to extreme temperatures. Driven by powerful motors, air is expertly directed to the upper louvers and returns from below, maintaining a temperature deviation of less than 2 ºC throughout the -70~100 ºC range, benchmarked internationally at 10 points.
Advanced Controller Operating System
Equipped with a groundbreaking low-power (8W) temperature and humidity control device, this system ensures remarkable precision in temperature regulation, achieving accuracy within ± 3 ºC.
1. High-Resolution Display Screen:
Featuring a captivating 7-inch TET true color LCD resistive touch screen that boasts an impressive resolution of up to 800 * 480, offering stunning visual clarity.
2. Expansive Program Capacity:
Immerse yourself in the world of state-of-the-art technology with our Advanced Horizontal Extrusion Needle Tester, featuring an impressive 1000 programs and 1000 segments capacity, effortlessly managed through 999 total loops and 999 partial loops. Experience unparalleled convenience with 10 sets of program linking functions, all while enjoying the real-time temperature curve display-perfectly designed for swift and direct queries.
3. Expansive Data Storage Capacity:
Seamlessly archive your historical data with a 300-day storage operation, enabling easy data transfers. Effortlessly upload your valuable information to a computer through a network cable or directly input it into the controller, ensuring seamless integration and accessibility.
4. Seamless Connectivity:
Embrace the future of connectivity with our LAN standard Ethernet communication. Effortlessly link the controller with up to 16 devices using a single software, while the outflow interface integrates smoothly into regional networks. This enables remote program control with functionalities like real-time monitoring and historical curve playback, transforming connectivity into an art form.
Sophisticated Heating and Humidification System
Crafted with precision engineering, our system incorporates bare wire nickel chromium alloy electric heating tubes, promising minimal thermal inertia and negligible heating overshoot while delivering high-precision fluctuations. Enjoy meticulously controlled power for an unmatched heating experience.
1. Cutting-edge Humidifier:
Experience unrivaled consistency with our advanced humidification system's state-of-the-art humidification cylinder (boiler method). It guarantees exceptional uniformity and fast surface humidification (water plate method), ensuring precision control without impurities like scale inside the chamber. Benefit from outstanding performance at low humidity levels, coupled with effortless maintenance and cleaning. The high-quality humidification tube boasts a seamless stainless steel casing with an insulation resistance exceeding 50M Ω and is equipped with a robust anti-dry burning controller for superior safety.
2. Maximizing Water Efficiency and Energy Conservation:
Our innovative system boasts a generous 25L front-mounted water tank with a user-friendly quick-connection design for swift plug-in of water and electricity. Enjoy effortless disassembly and maintenance while achieving precise dehumidification across three distinct humidity zones. The system optimizes water usage and adheres to stringent national standards for high-temperature and humidity conditions such as 85ºC and 85% RH. When the point cooling and dehumidification system is disabled, our closed design significantly reduces water consumption, fully embracing the spirit of sustainability.
Choose Equipment that Surpasses the Most Rigorous Testing Conditions
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
If your product requires precise wind speed control, our innovative solution is your ultimate choice, offering unparalleled adaptability and precision.
2. Optimal Water Supply System: RO Reverse Osmosis
Our advanced automated system simplifies the humidification process by providing a pure and consistent water supply through an RO reverse osmosis system, saving precious time and ensuring effortless convenience.
3. Advanced Polymer Film/Rotor Dehumidification System
For testing that demands rigorous low-temperature and low-humidity conditions, our cutting-edge cellular chemical dehumidification system is the perfect solution. It delivers exceptional performance with a humidity range of up to 10ºC/10% RH or lower, ensuring precise results.
4. LN.Two/ .LCO.2
We offer a comprehensive selection of professional-grade products, sourced directly from top manufacturers in Europe and the United States, ensuring unparalleled quality and reliability. LN.Two/ .LCO.2
Our sophisticated solenoid valves and integrated control systems are meticulously designed to meet your rapid testing needs, enabling accelerated testing and temperature reduction with precision control.
5. Ultrasonic Cooling and Humidification System
Our ultrasonic cooling and humidification system is specially crafted for dynamic high heat load testing under extreme temperature and humidity. Engineered to meet the most stringent requirements, this auxiliary device ensures optimal performance and reliability.
6. Premium Glass Inner Door with Manual Operation Port
Enhance the efficiency of your testing operations with our meticulously designed glass inner door, featuring an ergonomic manual operation port (∧ 125Mm * Ea.). This innovation drastically reduces the environmental impact typically associated with frequent chamber access, maintaining pristine testing conditions for uninterrupted performance.
7. State-of-the-Art Real-Time Test Data Recorder: Revolutionize your data monitoring with our cutting-edge, real-time test data recording system. Designed for accuracy and reliability, it captures every critical detail, ensuring no nuance of your testing process is overlooked.
When every degree counts, trust our certified recording solutions for your temperature measurement needs. Perfectly engineered for precision, our specialized tape recorder seamlessly integrates into your process, capturing comprehensive temperature data of both the testing environment and the test object with unparalleled accuracy.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Step into the future of digital integration with our state-of-the-art software, crafted to transform how you connect with your testing equipment. Experience effortless, synchronized multi-machine monitoring and data access, enriched with advanced electronic functionalities that redefine operational excellence.
Our custom connection software for Mattel's environmental measuring machine kitchen stands at the forefront of user convenience and technological advancement. It empowers users with the ability to effortlessly oversee multiple machines in real-time, access data seamlessly from active devices, and utilize the most sophisticated electronic features available, setting a new standard in operational efficiency.
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