Precision Battery Pack Horizontal Extrusion Needle Testing Equipment for Quality Assurance
Product Description
Step into the future of innovation with the Advanced Humid Hot Testing Machine by Guangdong MENTEK Testing Equipment Co.,Ltd. This state-of-the-art device offers unparalleled technological superiority, delivering high-performance solutions for varied testing environments. Seamlessly tailored for both high and low temperature testing, it caters to a broad spectrum of electrical products, parts, and materials with exceptional adaptability. Delight in precise environmental simulations and thorough reliability assessments, featuring constant and gradient temperature variations along with wet heat evaluations. Each unit is expertly engineered to comply with the stringent Chinese national standards/T10586-2006 and T10592-2008, assuring that our cutting-edge humidity and heat chambers set new benchmarks for precision and quality.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant Standard Test Requirements
1.1 The test object is the battery pack or system
1.2 Pressurization according to the following conditions:
1.2.1 Extruded plate form: A cylindrical plate garden with a 75mm radius. The long edge of the semi-cylindrical body extends beyond the test object's height, though not exceeding it by more than 1mm.The height of the object, but not more than 1mm.
1.2.2 Squeezing Direction: X and Y axis (the car's driving direction aligns with the X axis, while the Y axis is the perpendicular horizontal direction).
1.2.3 Squeezing Degree: Discontinue the squeezing process when the force impressively reaches 200KN or when extrusion deformation achieves 30% of the overall size in the squeezing direction.
1.2.4 Maintain for 10 minutes and observe for 1 hour
1.3 Requirements: The battery pack or system must not catch fire or explodeAnd so on.
The Equipment Complies with the Following Industry-Leading Testing Standards
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat, Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat, China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in rigorous temperature and humidity combinations or other assessments within the equipment's extensive performance spectrum.
Intricately Designed Structure of the Testing Chamber
Exquisitely crafted for durability, the outer casing of the test chamber is solidly built from galvanized color steel plate. This ensures unwavering performance and longevity across diverse testing conditions.
Internally, the boxes represent a pinnacle of craftsmanship, meticulously constructed from SUS304 stainless steel plates. Ingeniously designed, these feature adjustable hanging hole strips facilitating uniform test track placement, thus enabling diverse testing possibilities. Wrapped in a minimum of 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers ensure exceptional performance under all conditions. The front doors, marvels of engineering, utilize high-grade electric wood chicken glass fiber board frames for superior low-temperature insulation, further enhanced by silicone foam sealing strips capable of withstanding a wide temperature range.
Efficient Experimental Space Air Circulation:
The air supply system is ingeniously designed, featuring multi-blade aluminum wind turbines that endure extreme temperatures. Powered by robust motors, the airflow is tactically directed to upper louvers and recirculated from the bottom, maintaining an outstanding deviation of less than 2 ºC across the -70~100 ºC range, thereby establishing an international benchmark evaluated at 10 points.
Advanced Controller Operating System
Equipped with a groundbreaking low-power (8W) temperature and humidity control device, this system guarantees extraordinary precision in temperature control, achieving an impressive accuracy of ± 3 ºC.
1. High-Resolution Display Screen:
Feast your senses on our magnificent 7-inch TET true color LCD resistive touch screen. It dazzles with an impressive resolution of up to 800 * 480, ensuring crystal-clear visuals and unparalleled touch responsiveness that elevate your operational experience.
2. Extensive Program Capacity: Unleashing comprehensive control and flexibility for all your testing needs.
With a remarkable and generous program storage capacity, our equipment allows you to manage a vast array of up to 1000 programs and 1000 segments, complemented by 999 total loops and 999 partial loops. Enjoy seamless convenience with 10 sets of program linking functions, and an accessible real-time temperature curve display that simplifies direct queries.
3. Expansive Data Storage Capacity: Elevate your data management with exceptional storage capabilities.
Effortlessly manage historical data with ease, thanks to a capacity to store up to 300 days of operational history. Data uploading is streamlined via network cable to a computer, or it can be directly loaded into the controller for efficient processing.
4. Seamless Connectivity: Experience superior integration with effortless system connections.
Enhance your connectivity with LAN standard Ethernet communication, adeptly linking the controller with up to 16 devices using a single software interface. The seamless outflow interface integrates into regional networks with ease, empowering remote program control enriched by advanced features such as real-time monitoring and historical curve playback.
Sophisticated Heating and Humidification System: Where accuracy and dependability converge for top performance.
Crafted with meticulous precision, this system utilizes bare wire nickel chromium alloy electric heating tubes, ensuring minimal thermal inertia, reduced heating overshoot, and exceptional precision in fluctuations, all controlled with precision-engineered power management.
1. Cutting-edge Humidifier: Elevating reliability and precision with every operation.
Achieve consistent humidification with our advanced system, utilizing a state-of-the-art humidification cylinder (boiler method) for outstanding uniformity. The surface humidification (water plate method) accelerates the process and refines control precision, maintaining a chamber free from impurities like scale, even at low humidity levels. Maintenance is effortless, thanks to the high-quality humidification tube's seamless stainless steel casing and impressive insulation resistance exceeding 50M Ω. Enjoy peace of mind with the robust anti-dry burning controller ensuring safety.
2. Maximizing Water Efficiency and Energy Conservation: Pioneering eco-friendly operation for a greener future.
The system's generous 25L front-mounted water tank features an intuitive quick-connection system for fast water and electricity plug-ins, simplifying disassembly and maintenance. It offers precise dehumidification across three distinct humidity zones, optimizing water usage while adhering to stringent national standards for high-temperature and humidity scenarios such as 85ºC and 85% RH. Our closed design, with point cooling and dehumidification systems disabled, significantly reduces water consumption, embodying sustainability and eco-friendliness.
Choose Equipment That Surpasses Rigorous Testing Conditions: Merging excellence with groundbreaking innovation.
1. Optimal Circulating Air Mode Selection: Choose Courtyard Air Supply or Variable Speed Motor for bespoke airflow solutions.
For products demanding precise wind speed control, our innovative solution stands as your premier choice, delivering unmatched precision and performance.
2. Optimal Water Supply System: RO Reverse Osmosis: Ensure pure water for superior equipment performance.
Our advanced automatic system streamlines humidification with a reliably consistent pure water supply via an RO reverse osmosis system, saving you valuable time and delivering unrivaled convenience.
3. Advanced Polymer Film/Rotor Dehumidification System: The ultimate solution for controlling low-humidity environments.
For rigorous low-temperature and low-humidity testing requirements, our state-of-the-art cellular chemical dehumidification system is the optimal choice, offering outstanding performance in maintaining humidity levels as low as 10ºC/10% RH or even below.
4. Pioneering Advanced Features for Unmatched Performance: Elevate your testing capabilities with cutting-edge advancements. LN.Two/ .LCO.2: A symbol of precision-driven innovation, defining the forefront of technology.
We proudly present an exceptional selection of professional-grade products, directly sourced from the foremost manufacturers across Europe and the United States. This ensures an unmatched level of quality and reliability that stands second to none. LN.Two/ .LCO.2: A pioneering design crafted for unmatched precision and supreme control.
Our advanced solenoid valves and integrated control systems are expertly designed to cater to your rapid testing needs. These systems facilitate accelerated testing and temperature reduction with unparalleled precision and control.
5. Ultrasonic Cooling and Humidification System: A revolutionary leap in dynamic testing solutions.
Engineered for dynamic high heat load testing under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is designed with utmost precision to fulfill the most demanding requirements. Serving as an auxiliary device, it guarantees optimal performance and unyielding reliability.
6. Premium Glass Inner Door with Manual Operation Port: A perfect blend of elegance and high functionality.
For operations that require frequent test object movement, our innovative solution presents a glass inner door with a manual operation port (∧ 125Mm * Ea.), strategically enhancing functionality to drastically reduce environmental disturbance from recurrent chamber access. This ensures that testing conditions remain uninterrupted and consistent at all times.
7. State-of-the-Art Real-Time Test Data Recorder: The epitome of precision and reliability.
When it comes to comprehensive temperature measurements of both the testing environment and the test object, our certified recording solutions are vital. Our specialized tape recorder is expertly engineered to fulfill every data acquisition requirement with exceptional precision, providing a reliable and efficient method for capturing pivotal testing data.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Revolutionizing user convenience and operational capabilities.
Our custom connection software is intricately designed specifically for Mattel's environmental measuring machine kitchen, offering unrivaled user convenience with its powerful features. This advanced software allows for simultaneous multi-machine monitoring, effortless data retrieval from active machines, and delivers superior electronic functionalities, setting a new benchmark in operational excellence.
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