High-Tech Vibration System Featuring Multi-Axial Horizontal Sliding Table

Product Description

High-Tech Vibration System Featuring Multi-Axial Horizontal Sliding Table

Product Description

Product Usage
Step into a new realm of precision engineering with Guangdong MENTEK Testing Equipment Co., Ltd.'s GT/BT Series Multi-Axial Vibration Tester. This state-of-the-art electric vibration table enables three-dimensional vibration tests, setting new standards in accuracy. Enhance your testing protocols with the optional temperature and humidity chamber, turning the device into a comprehensive environmental testing solution. This ensures reliability and performance that surpasses expectations, meeting all your testing goals.
The GT and BT systems boast impeccably engineered horizontal sliding tables, crafted for seamless compatibility with any vibration table, ideal for horizontal direction testing. Built on a sturdy steel structure base and designed for flawless integration, this arrangement creates a solid foundation for calibrating both electric vibration tables and horizontal sliding tables. With precision-machined natural granite surfaces and high-grade guide bearings, these tables meet a wide range of application requirements. The reinforced welded platform ensures exceptional reaction quality and superior damping effects, while the innovative vibration isolation system reduces ground vibration transmission, safeguarding your testing equipment's integrity.
Unlock the full potential of a sophisticated turbine scroll or sprocket rotation system, allowing a single operator to effortlessly rotate the vibration table and independently connect it to the horizontal sliding table. Secure mechanical limit devices provide stable connections, and a variety of horizontal skateboard models are available-from the compact 300*300mm for meticulous tests to the large 2*2m models for bigger specimens. With a wide range of specialized bearings, our system can be precisely tailored to any operational demand.
The dimensions and thickness of the skateboard are pivotal, influencing the system's quality and defining the tabletop's upper frequency limit. Users can customize these specifications to perfectly match their specific testing requirements.
Our horizontal sliding tables are categorized by connection method into inclined and vertical configurations, catering to diverse user preferences. Additionally, based on the guiding method, we offer the GT series with V-shaped guide rails and the BT series with static pressure bearing techniques, addressing a broad spectrum of application needs.

Product Features
Introducing our resilient magnesium metal horizontal sliding table, meticulously engineered to deliver exceptional performance and long-lasting durability.
The low-profile bracket structure isolates the system from vibrations at a standard frequency of 2.5Hz, ensuring unmatched stability and precision.
With its avant-garde design, the reinforced and welded steel structure platform provides an extraordinary thrust-to-weight ratio, guaranteeing dynamic performance.
Designed for comprehensive environmental platform testing, our system meets a diverse array of testing requirements with precision and accuracy.
Our self-sufficient horizontal sliding table integrates effortlessly with any vibration table, whether existing or new, offering exceptional flexibility.

GT Series Guided Oil Film Horizontal Sliding Table
The GT Series combines economic efficiency with its innovative guided oil film horizontal sliding table design, utilizing cost-effective V-groove bearings paired with magnesium alloy sliding plates for enhanced durability.
The V-shaped guide rail horizontal sliding table is masterfully constructed, comprising a sliding plate, V-shaped guide rail, connecting head, natural granite flat plate, horizontal sliding table base, and an integrated static pressure oil source, providing a comprehensive and effective solution.
Our integrated oil supply pump ensures compact and user-friendly operation. The number of V-shaped guide rails can be adapted to match the slide table size, providing high anti-overturning moments. Static pressure oil, delivered through small granite slab holes, creates a low-friction sliding surface, effectively minimizing resonance and overturning forces.

Outfitted with a robust low-pressure hydraulic pump, this system assures consistent and reliable performance.
Our oil tank features an integrated oil filter, ensuring system cleanliness and maximum operational efficiency.
The dynamic coil guide system, with V-groove guide bearings, limits deflection, ensuring precision and stability.
Discover a revolutionary approach to testing with our system, expertly designed to offer an economically efficient methodology that bridges cost-effectiveness with unrivaled performance. Elevate your testing capabilities with a system that seamlessly harmonizes value and excellence.

Main Technical Indicators of GT Series

Sliding Table Model	Platform Model	Sinusoidal Thrust (kgf)	Platform Size (mm)	Thickness (mm)	Frequency (Hz)	Platform Weight (kg)	Load Weight (kg)	Connector Weight (kg)	Number of Bearings (pcs)	Bearings Weight (kg)
GT300M	L215M	200	300×300	25	2000	4	100	1.4	1	0.58
GT400M	L215M L315M L620M	200 300 600	400×400	25	2000	7	150	1.4 1.4 2.2	1	0.58
GT500M	L315M	300	500×500	25	2000	11	150	1.4	1	0.58
	L620M M124M M232A	600 1000 1500/2000	500×500	38	2000	16.5	300	2.2 4.6 5.8	1	0.58
GT600M	L620M M124M M232A	600 1000 1500/2000	600×600	38	2000	24	300	2.2 4.6 5.8	1	0.58
	M437M M437M	3400 4000	600×600	50	2000	36.5	400	2.2 4.6 5.8	1	0.58
GT700M	M124M	1000	700×700	38	2000	32.5	400	4.6	2	0.58
	M232M M437M	1500/2000 4000	700×700	50	2000	49	400	5.8 8.0	2	0.58
GT800M	M124M M232M M437M M544A M748A	1000 1500/2000 4000 5000 6000/7000	800×800	50	2000	61	400	4.6 5.8 8.0 19.7 19.7	2	0.58
GT900M	M232A M437A M544A M748A	1500/2000 4000 5000 6000/7000	900×900	50	2000	78	500	5.8 8.0 19.7 19.7	2	0.58
GT1000M	M437A N544A M748A	4000 5000 6000/7000	1000×1000	50	2000	95	500	8.0 19.7 19.7	2	0.58
GT1200M	M544A M748A	500 600/700	1200×1200	50	2000	132	500	19.7	2	0.58

BT Series Horizontal Sliding Table
The BT Series Horizontal Sliding Platform: Experience the apex of engineering excellence with this state-of-the-art platform, exquisitely crafted to seamlessly handle substantial overturning moments and lateral constraints with exceptional efficacy. Building on the traditional horizontal sliding table design, it features powerful 3000 Psi hydrostatic bearings, which not only provide outstanding dynamic torque limitations but also sustain the damping capabilities of the guiding oil film. This advanced design guarantees your testing operations are conducted with unparalleled efficiency and precision.
Our Static Pressure Bearing Horizontal Sliding Table stands as a beacon of precision engineering. Equipped with an expertly crafted assembly comprising a sliding plate, static pressure bearing, connecting head, natural granite flat plate, base, and a separate static pressure oil source, it ensures stellar performance and operational efficiency across a vast range of applications, setting new benchmarks in precision and reliability.
Experience unmatched stability and superior performance with our meticulously engineered static pressure bearings, designed to provide exceptional anti-overturning torque. Perfectly suited for testing large load specimens, these bearings significantly enhance stability as their numbers increase, reinforcing the anti-overturning moment to deliver robust support for demanding heavy-duty applications.
Harness the precision of our cutting-edge system, featuring static pressure bearings that achieve meticulous torque control. This innovation enables seamless testing for products with high centers of gravity and substantial weight, ensuring precision and reliability. Enjoy flawless performance even in the most challenging scenarios with our advanced technology.
Lateral motion is expertly regulated, maintaining efficiency at an impressive level even as frequencies approach 2000Hz, typically remaining below 10% of the input apart from resonance points. This meticulous precision guarantees optimal performance and extraordinary accuracy across all testing processes, empowering you to achieve unparalleled results.

Unleash the tremendous potential of your operations with our robust 3000 pounds per square inch (Psi) hydraulic power supply. Engineered for unwavering and formidable performance, it stands as a cornerstone of power and efficiency across a wide array of applications, paving the way for operational excellence.
Static Pressure Journal Bearings: These bearings are the foundation of stability, proficiently managing high deflection, roll, and flip moments. Their precision ensures your testing processes remain accurate and controlled, significantly boosting the overall reliability and integrity of your operations.
Enhance safety and performance with our state-of-the-art pressure interlock device. Designed for secure and dependable operation, it seamlessly integrates into diverse testing environments, ensuring unmatched reliability and functionality throughout your testing endeavors.
Achieve peak performance and prolong the lifespan of your equipment with our high-efficiency oil tank filter. Expertly engineered to maintain purity and consistency, it delivers reliable performance across all operational scenarios, safeguarding the longevity of your systems.
Enhance your system with our optional T-shaped oil film bearing, precisely crafted to provide increased stability and performance for specialized applications. Adding an extra layer of precision, it elevates your testing capabilities to unprecedented heights.

Explore the Main Technical Indicators of the BT Series: Meticulously crafted with precision, these indicators are designed to not only meet but surpass expectations, showcasing extraordinary performance through innovative engineering.

Sliding Table Model	Platform Size (mm)	Thickness (mm)	Frequency (Hz)	Effective mass of moving parts (kg)	Quantity of static pressure bearings (pcs)	Weight of hydrostatic bearing (kg)	Load (kg)
BT700M	700×700	50	2000	53	2	4.8	6500
BT800M	800×800	50	2000	69	2	4.8	700
BT900M	900×900	50	2000	87	2	4.8	7500
BT1000M	1000×1000	50	2000	100	2	4.8	8000
BT1100M	1100×1100	50	2000	124	2	4.8	8500
BT1200M	1200×1200	50	2000	145	2	4.8	1000
BT1300M	1300×1300	50	2000	183	2	4.8	1100
BT1400M	1400×1400	50	2000	212	2	4.8	11500
BT1500M	1500×1500	50	2000	243	2	4.8	12000
BT1600M	1600×1600	50	2000	276	2	4.8	12500
BT1700M	1700×1700	60	2000	375	2	4.8	13000
BT1800M	1800×1800	60	2000	420	2	4.8	13500

Introducing the GT/BT Series Multi-Axial Horizontal Sliding Table: Meticulously engineered to guarantee reliable and precise performance across diverse testing conditions, this table sets new benchmarks in testing excellence and innovation.
1) Featuring a standard hole layout for slide table screws, this thoughtfully designed feature ensures effortless customization and seamless integration into your existing systems, enhancing their flexibility and expanding their functionality.
For working areas under 600*600mm, experience the precision and convenience of a dynamic coil hole equipped with an 80*80mm grid. Custom solutions are available through special order requirements to meet specific configurations, ensuring that every need is catered to with precision.
For expansive working areas exceeding 600*600mm, capitalize on the dynamic advantages of coil holes arrayed with a versatile 100*100mm grid configuration. Embrace the opportunity to customize your orders to accommodate unique requirements, ensuring that every solution is exquisitely tailored to meet your specific demands.
2) The outlined performance metrics are specific to our magnesium alloy skateboard. If your requirements involve aluminum alloy materials, please reach out to us for a consultation on tailored customization options. This guarantees that specifications are optimized to perfectly align with your precise needs, ensuring the best possible outcomes.

Craftsmanship

Structural Process
1. Company's Hardware Equipment:
1 imported German laser machine; 1 Amada AIRS - 255NT punching machine from Japan; more than 10 German carbon dioxide welding machines and argon arc welding machines. We use Autodesk Inventor 3D drawing software for 3D sheet metal disassembly drawing and virtual assembly design.

2. The outer shell is made of high - quality galvanized steel plates and finished with electrostatic powder spraying and baking paint.

3. The inner chamber is made of imported SUS#304 stainless steel and adopts the argon arc full - penetration welding process to prevent the leakage and penetration of high - temperature and high - humidity air inside the chamber. The rounded - corner design of the inner chamber liner can better drain the condensate water on the side walls.

Refrigeration System Technology
1. 3D Refrigeration System Management Drawing.

2. Frequency Conversion Control Technology of the Refrigeration System: In the frequency conversion refrigeration system, even if the power supply frequency of 50Hz is fixed, the frequency can be changed through the frequency converter, thereby adjusting the rotational speed of the compressor, and making the cooling capacity change continuously. This ensures that the operating load of the compressor matches the actual load inside the test chamber (that is, when the temperature inside the test body rises, the frequency of the compressor increases to enhance the cooling capacity; conversely, when the temperature drops, the frequency of the compressor decreases to reduce the cooling capacity). This greatly saves unnecessary losses during operation and achieves the goal of energy conservation. At the beginning of the operation of the test chamber, the frequency of the compressor can also be increased to enhance the capacity of the refrigeration system and achieve the purpose of rapid cooling. The test chamber adopts a frequency conversion refrigeration system, which can accurately control the temperature inside the chamber, keep the temperature inside the chamber constant with small temperature fluctuations. At the same time, it can also ensure the stable suction and discharge pressures of the refrigeration system, making the operation of the compressor more stable and reliable. Electronic Expansion Flow Servo.

Refrigeration system technology and other energy-saving technologies
1. VRF technology based on the principle of PID + PWM (the electronic expansion valve controls the refrigerant flow according to the thermal energy working conditions) is adopted. The VRF technology based on the principle of PID + PWM (refrigerant flow control) enables energy-saving operation at low temperatures (the electronic expansion valve controls the refrigerant flow servo according to the thermal energy working conditions). In the low-temperature working state, the heater does not participate in the operation. By adjusting the refrigerant flow and direction through PID + PWM, and regulating the three-way flow of the refrigeration pipeline, the cold bypass pipeline, and the hot bypass pipeline, the temperature of the working chamber can be automatically kept constant. In this way, under low-temperature working conditions, the temperature of the working chamber can be automatically stabilized, and the energy consumption can be reduced by 30%. This technology is based on the ETS system electronic expansion valve of the Danish company Dan-foss and can be applied to adjust the refrigeration capacity according to different requirements for refrigeration capacity. That is, it can realize the adjustment of the refrigeration capacity of the compressor when different cooling rate requirements are met.

2. The technology of grouped design of two sets of compressors (large and small) can automatically start and stop according to the load working conditions (large series design). The refrigeration unit is configured with a binary cascade refrigeration system composed of a set of semi-hermetic compressors and a set of fully hermetic single-stage refrigeration systems. The purpose of the configuration is to intelligently start different compressor units according to the load working conditions inside the chamber and the requirements for the cooling rate, so as to achieve the best matching between the refrigeration capacity working conditions inside the chamber and the output power of the compressor. In this way, the compressor can operate in the best working condition range, which can extend the service life of the compressor. More importantly, compared with the traditional design of a single large set, the energy-saving effect is very obvious, and it can reach more than 30% (cooperating with the VRF technology during short-time constant temperature control).

Refrigeration circuit technology

The electrical components shall be installed according to the power distribution assembly drawings issued by the Technology Department during the power distribution layout operation.

Internationally renowned brands shall be selected: Omron, Sch-neider, and German Phoenix terminal blocks.

The wire codes shall be clearly marked. A time-honored domestic brand (Pearl River Cable) shall be selected to ensure the quality of the wires. For the control circuit, the minimum size of the selected wire is 0.75 square millimeter RV soft copper wire. For all main loads such as the motor compressor, the wire diameter shall be selected in accordance with the safety current standard for wiring in the EC wire trough.
The cable openings of the compressor terminal box shall be treated with sealant to prevent the terminals in the terminal box from short-circuiting due to frosting.

All the fixing screws of the terminals shall be tightened with the standard fixing torque to ensure reliable fastening and prevent potential hazards such as loosening and arcing.

Refrigeration series process
1. Standardization

1.1 Standardization of the piping process and welding of high-quality steel pipes; The piping layout shall be carried out in accordance with the standards to ensure the stable and reliable operation of the machine model system.

1.2 The steel pipes are bent in one piece by an imported Italian pipe bender, which greatly reduces the number of welding points and the internal pipe oxides generated during welding, and improves the reliability of the system!

2. Pipe Shock Absorption and Support

2.1 MENTEK has strict requirements for the shock absorption and support of the refrigeration copper pipes. Taking full account of the shock absorption situation of the pipes, circular arc bends are added to the refrigeration pipes, and special nylon fixing clamps are used for installation. This avoids the pipe deformation and leakage caused by circular vibration and temperature changes, and improves the reliability of the entire refrigeration system.

2.2 Oxidation-free Welding Process As is well known, the cleanliness inside the pipes of the refrigeration system is directly related to the efficiency and service life of the refrigeration system. MENTEK adopts standardized gas-filled welding operation to avoid a large amount of oxide contamination generated inside the pipes during welding.

 

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