Advanced Power Battery Needle Extrusion Tester for Quality Assurance Testing Equipment Analyze
Product Description
Introducing the revolutionary Advanced Humid Hot Testing Machine by Guangdong MENTEK Testing Equipment Co.,Ltd-a pinnacle of innovation designed to deliver exceptional performance in both high and low temperature examinations for an array of electrical products, components, and materials. Dive into an unmatched realm of environmental simulation and reliability testing, featuring both constant and gradient temperature shifts and thorough wet heat evaluations. Meticulously crafted to adhere to Chinese national standards/T10586-2006 and T10592-2008, our cutting-edge humidity and heat test chambers assure you of precision, dependability, and superior quality.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant Standard Test Requirements
1. Safety Test of Monomer Battery: The extrusion test is conducted through the following meticulous steps 1. .1 The monomer battery is charged pursuant to the 6.1.3 method and evaluated under the specified conditions
A) Squeezing Direction: Squeezing is executed perpendicular to the orientation of the battery pole plate (refer to Figure 1)
B) Extruded Plate Form: Radius of 75mmThe semicircular body, The length (L) of the semi-cylinder surpasses the dimensions of the battery being squeezed.
C) Squeezing Speed: (5±1) mm/s
D) Degree of Squeezing: The voltage drops to 0V, the deformation achieves 30%, or the extrusion force reaches 200kN.Back StopCease squeezing; observe carefully for 1 hour
2. Battery Module Safety Test, the extrusion test is executed following these steps 1. 1 The monomer battery is charged as per the 6.1.4 method, with the test carried out under the specified conditions
A) The most susceptible direction for squeezing in the vehicle's battery module layout remains consistent.If the most vulnerable squeezing direction cannot be determined, apply pressure perpendicular to the monomer battery. Pressure is exerted in the directional arrangement (illustrated in Figure 3)
B) Extruded Plate Form: semicircular body with a radius of 75mm, semi-cylinderThe length of the body exceeds the dimensions of the squeezed battery but does not surpass 1 meter.
C) Squeezing Speed: (5±1) mm/s
D) Squeezing Degree: the deformation of the battery module reaches 30%, or the extrusion force attains the storage1000 times the weight of the battery module, or the maximum value from Table 2, maintained for 10 minutes with a 1-hour observation period
Table 2 Squeezing Force Selection Table
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
The equipment surpasses industry-leading testing standards, ensuring unparalleled quality and performance.
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat. Embrace the Chinese National Standard/T2423.4-2008 Test. Delve into the realm of decibel variation and damp heat with the China National Standard/T2423.34-2012 Test Z. Enter the Anno Dominique era of testing, engaging in comprehensive temperature and humidity combinations or other assessments within the equipment's extensive performance spectrum, ensuring your product is tested against the highest industry standards.
The testing chamber boasts an intricately designed structure, crafted with meticulous attention to detail, ensuring both functionality and elegance in its construction.
The outer shell of the test box is crafted with precision and durability in mind, utilizing robust galvanized color steel plates. This construction ensures that your testing equipment withstands the rigors of constant use while maintaining its structural integrity and aesthetic appeal.
The inner boxes are a testament to superior craftsmanship, featuring SUS304 stainless steel plates for unparalleled rigidity and endurance. Ingeniously engineered, adjustable hanging hole strips provide the flexibility needed for uniform test track placement. Encased in a generous layer of at least 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers deliver optimal performance. The front doors, marvels of engineering, employ high-quality electric wood chicken glass fiber board frames, offering exceptional low-temperature insulation. Complemented by silicone foam sealing strips, these doors withstand a wide range of temperatures, ensuring your equipment's efficiency and reliability.
Efficient experimental space air circulation ignites the potential of your testing environment.
The air supply system is a masterpiece of design, incorporating multi-blade aluminum wind turbines that are impervious to high and low temperatures. Driven by powerful motors, the air is masterfully channeled to the upper louvers and returns from the bottom, maintaining an impressive deviation of less than 2 ºC throughout the -70~100 ºC range. This system stands as a benchmark in international standards, promising an environment of unparalleled stability and precision.
Welcome to the advanced controller operating system, where innovation meets control and precision.
Our system is equipped with an innovative low-power (8W) temperature and humidity control device, ensuring exceptional precision in temperature control. With an accuracy that reaches ± 3 ºC, this device represents the pinnacle of efficient and reliable control solutions, allowing for meticulous management of your testing conditions.
1. High-resolution display screen:
Feast your eyes on a stunning 7-inch TET true color LCD resistive touch screen. With a breathtaking resolution of up to 800 * 480, this high-resolution display promises an immersive visual experience, enhancing your interaction with the equipment and providing crystal-clear insights into your testing parameters.
2. Extensive program capacity:
Enjoy the luxury of generous memory with a capacity of 1000 programs/1000 segments, 999 total loops, and 999 partial loops. This extensive program capacity offers unparalleled convenience, with 10 sets of program linking functions at your disposal. Complemented by a real-time temperature curve display, easily accessible for direct queries, this feature allows for seamless monitoring and adjustment, ensuring your testing processes are both efficient and effective.
3. Expansive data storage capacity:
Effortlessly manage historical data with 300 days of storage operation capacity. Seamlessly upload data to a computer via a network cable or directly load it into the controller, ensuring that vital information is always at your fingertips, enhancing your analysis and reporting capabilities.
4. Seamless connectivity:
Our system utilizes LAN standard Ethernet communication to connect with vivid ease, supporting up to 16 devices with a single software. The outflow interface seamlessly integrates into regional networks, unlocking the potential of remote program control. Enjoy functions like real-time monitoring and historical curve playback, ensuring your operations are streamlined and accessible from anywhere.
Discover the sophisticated heating and humidification system, where precision engineering meets unparalleled performance.
Engineered with precision, our system features bare wire nickel chromium alloy electric heating tubes. These tubes are designed to guarantee low thermal inertia, minimal heating overshoot, and high-precision fluctuations, thanks to meticulously controlled power. This sophisticated system ensures your testing environment is consistently optimal, maximizing both performance and reliability.
1. Cutting-edge Humidifier:
Experience unparalleled consistency in humidification with our advanced humidification system. Utilizing a state-of-the-art humidification cylinder (boiler method), it ensures exceptional uniformity. The surface humidification (water plate method) accelerates the process while enhancing control precision, leaving no impurities like scale within the chamber. This system offers outstanding performance even at low humidity, with effortless maintenance and cleaning. The high-quality humidification tube features a seamless stainless steel casing, boasting an insulation resistance exceeding 50M Ω, and is equipped with a robust anti-dry burning controller for superior safety, guaranteeing the highest standards of performance and safety.
2. Maximizing Water Efficiency and Energy Conservation:
Unleash the power of innovation with our 25L front-mounted water tank, featuring an intuitive quick-connection design for effortless plug-in of both water and electricity! Our system not only brings precision in dehumidification across three distinct humidity zones but does so while optimizing water usage in compliance with stringent national standards for high-temperature and humidity conditions, specifically 85ºC and 85% RH. Moreover, even when the point cooling and dehumidification system are deactivated, our revolutionary closed design significantly reduces water consumption, making it the epitome of sustainability and efficiency.
Opt for equipment that not only meets but exceeds the most stringent testing scenarios, ensuring unparalleled reliability and performance.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply or the innovative Variable Speed Motor for tailored air circulation excellence.
Achieve precise wind speed control with our state-of-the-art solution, tailored to meet your product's demanding specifications and elevate performance.
2. Optimal Water Supply System: Experience the pure efficiency of the RO Reverse Osmosis water system.
Revolutionize your humidification process with our automatic system, which delivers a pure and consistent water supply through an advanced RO reverse osmosis mechanism. This not only saves precious time but also enhances convenience, ensuring seamless operations.
3. Advanced Polymer Film/Rotor Dehumidification System: A leap in dehumidification technology.
When your testing environment demands the most stringent low-temperature and low-humidity conditions, look no further than our cutting-edge cellular chemical dehumidification system. Delivering exceptional performance within a humidity range of up to 10ºC/10% RH or even lower, it stands as your definitive solution.
4. LN.Two/ .LCO.2
We proudly offer a diversified selection of professional-grade products, directly sourced from preeminent manufacturers in Europe and the United States, ensuring you receive the best of global innovation and quality. LN.Two/ .LCO.2
Our expertly engineered solenoid valves and sophisticated integrated control systems are meticulously designed to cater to your rapid testing needs, providing precision control for accelerated testing and temperature reduction.
5. Ultrasonic Cooling and Humidification System: Excellence in extreme testing conditions.
For extraordinary high heat load testing under severe temperature and humidity, our ultrasonic cooling and humidification system is crafted to meet the most demanding specifications. As an auxiliary device, it ensures peak performance for your testing needs.
6. Premium Glass Inner Door with Manual Operation Port: Enhancing operational efficiency.
Effortlessly conduct operations that require frequent movement of test objects with our premium glass inner door, equipped with a manual operation port (∧ 125Mm * Ea.). It minimizes environmental impact from repeated chamber access, maintaining uninterrupted testing conditions for optimal accuracy.
7. State-of-the-Art Real-Time Test Data Recorder: Precision in data acquisition.
For environments where comprehensive temperature measurements are critical, our certified recording solutions are your indispensable partner. Equipped with a specialized tape recorder, it is meticulously designed to meet all your data acquisition needs with flawless precision.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Redefining digital convenience.
Our tailor-made connection software for Mattel's environmental measuring machine kitchen sets a new standard in convenience. It enables simultaneous multi-machine monitoring and provides seamless data access from active machines, delivering the most advanced electronic functionalities to enhance user experience.
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