Precision Horizontal Extrusion Needle Testing Equipment for Battery Quality Control
Product Description
Immerse yourself in the world of cutting-edge technology with the Advanced Humid Hot Testing Machine, a masterpiece by Guangdong MENTEK Testing Equipment Co.,Ltd. This extraordinary device is meticulously designed to deliver exceptional performance in both high and low temperature testing, catering to a wide array of electrical products, components, and materials. Revel in the unmatched precision of environmental simulation and reliability testing, featuring constant or gradient temperature fluctuations, along with comprehensive wet heat assessments. Crafted to adhere to Chinese national standards/T10586-2006 and T10592-2008, our sophisticated humidity and heat test chambers guarantee precision, reliability, and superior quality.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant standard test requirements
1. 1 The test object is the battery pack or system
1.2 Pressurization according to the following conditions:
1.2.1 Extruded plate form: plate garden cylinder with a radius of 75mm, the long line of semi-cylindrical body is larger than the testThe height of the object, but not more than 1mm.
1.2.2 Squeezing direction: x and Y direction (the driving direction of the car is the X axis, and the other horizontal direction perpendicular to the driving direction is the Y axis).
1.2.3 Squeezing degree: Stop squeezing when the squeezing force reaches 200KN or the extrusion deformation achieves 30% of the overall size of the squeezing direction.
1.2.4 Maintain for 10min and observe for 1h
1.3 Requirements: The battery pack or system does not catch fire or explodeAnd so on.
The equipment meets the following industry-leading testing standards
National Standard/T2423.1-2008 Test A: Low Temperature National Standard/T4243.2-2008 Test B: High Temperature (Partial) National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in expansive temperature and humidity combinations or other assessments within the equipment's versatile performance spectrum.
Intricately designed structure of the testing chamber
Constructed with precision, the outer casing of the test chamber is fashioned from robust galvanized color steel plate.
The interior is a testament to superior craftsmanship, featuring SUS304 stainless steel plates. Ingeniously integrated, adjustable hanging hole strips ensure consistent test track placement. Encased in at least 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers are crafted to deliver optimal performance. The front doors are engineering marvels themselves, utilizing high-quality electric wood chicken glass fiber board frames for exceptional low-temperature insulation, seamlessly complemented by silicone foam sealing strips that endure a wide temperature range.
Efficient experimental space air circulation:
A meticulously engineered air supply system employs multi-blade aluminum wind turbines, resilient against extreme temperatures. Powered by robust motors, air is expertly driven to the upper louvers and returns from the bottom, ensuring a deviation of less than 2 ºC across the -70~100 ºC range (internationally benchmarked at 10 points).
Advanced controller operating system
Outfitted with an innovative low-power (8W) temperature and humidity control device, ensuring unparalleled precision in temperature regulation with accuracy reaching an impressive ± 3 ºC.
1. High-resolution display screen:
A magnificent 7-inch TET true color LCD resistive touch screen boasting a stunning resolution of up to 800 * 480.
2. Extensive program capacity:
Our advanced system features a remarkable memory capacity, accommodating up to 1000 programs and segments, 999 total loops, and 999 partial loops, enabling extensive data handling and flexibility. The system offers seamless integration with a 10-set program linking function, allowing you to effortlessly manage complex testing sequences. Experience the convenience of a real-time temperature curve display, providing immediate access to critical data through direct queries, ensuring comprehensive monitoring and control.
3. Expansive Data Storage Capacity: Unlock unprecedented data management with our system's substantial storage capabilities.
Easily manage and transfer vast historical data from 300 days of continuous operation. Our system facilitates smooth data uploads to your computer via a network cable, or directly integrate data into the controller, ensuring seamless data handling and accessibility.
4. Seamless Connectivity: Enhance your operational efficiency through superior connectivity options.
Harness the power of LAN standard Ethernet communication to effortlessly connect your controller, supporting up to 16 devices with a single software suite. The outflow interface seamlessly integrates with regional networks, enabling remote program control with advanced functions such as real-time monitoring and historical curve playback, offering comprehensive control and flexibility.
Sophisticated Heating and Humidification System: Engineered for precision and performance.
Our heating system, crafted with bare wire nickel chromium alloy electric heating tubes, delivers exceptional performance with low thermal inertia and minimal heating overshoot. This ensures high precision and stable fluctuations, thanks to meticulously controlled power, creating a reliable environment for testing and quality control.
1. Cutting-edge Humidifier: Experience unmatched humidification performance with our latest technology.
Our advanced humidification system, featuring a state-of-the-art humidification cylinder (boiler method), ensures unparalleled consistency and exceptional uniformity. The surface humidification (water plate method) enhances control precision and accelerates the process while eliminating impurities like scale within the chamber. Ideal for low humidity conditions, it offers effortless maintenance and a high-quality humidification tube with a seamless stainless steel casing, boasting an insulation resistance exceeding 50M Ω. Equipped with a robust anti-dry burning controller, it ensures superior safety and reliability.
2. Maximizing Water Efficiency and Energy Conservation: Achieve sustainability with our innovative systems.
Our system features a generous 25L front-mounted water tank, designed for easy accessibility with a quick-connection design for water and electricity. This facilitates straightforward disassembly and maintenance. It delivers precise dehumidification across three distinct humidity zones, optimizing water usage while adhering to stringent national standards for challenging conditions like 85ºC and 85% RH. With the point cooling and dehumidification systems disabled, our innovative closed design drastically reduces water consumption, paving the way for sustainable operations.
Choose equipment that surpasses the most rigorous testing conditions: Enhance your testing capabilities with our reliable solutions.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply or Variable Speed Motor for precise control.
For products that demand meticulous wind speed control, this cutting-edge solution offers unparalleled accuracy and is the ideal choice for your testing requirements.
2. Optimal Water Supply System: Ensure consistency with our RO Reverse Osmosis technology.
Our automatic system streamlines the humidification process by delivering pure, consistent water supply through an RO reverse osmosis system, saving valuable time and ensuring ease of use and convenience.
3. Advanced Polymer Film/Rotor Dehumidification System: Achieve exceptional performance under stringent conditions.
If your testing requires stringent low-temperature and low-humidity conditions, our cutting-edge cellular chemical dehumidification system is your go-to choice. It delivers outstanding performance with the ability to maintain humidity levels down to 10ºC/10% RH, or even lower, ensuring reliable testing environments.
4. Explore the latest advancements in testing technology. LN.Two/ .LCO.2: Elevate your testing operations with our premium products.
We provide a comprehensive array of professional-grade products, sourced directly from leading manufacturers across Europe and the United States, ensuring exceptional quality and reliability. LN.Two/ .LCO.2: Enhance your testing capabilities with products that set the standard in excellence.
Our sophisticated solenoid valves and integrated control systems are meticulously designed to meet your rapid testing needs, offering accelerated testing and precise temperature control, ensuring optimal results.
5. Ultrasonic Cooling and Humidification System: Adapt to extreme conditions with our specialized systems.
For dynamic high heat load testing under extreme temperature and humidity, our ultrasonic cooling and humidification system is expertly engineered to meet the most stringent requirements. This auxiliary system is equipped to ensure optimal performance, providing reliability and precision in challenging environments.
6. Premium Glass Inner Door with Manual Operation Port: Enhance accessibility and visibility with our premium solutions.
To achieve seamless operations that involve the frequent movement of test objects, the integration of a glass inner door equipped with a manual operation port (∧ 125Mm * Ea.) is a paramount feature. This design significantly reduces environmental impact caused by repeated chamber accesses, thus ensuring that your testing conditions remain uninterrupted and consistent, allowing for precise and reliable results.
7. State-of-the-Art Real-Time Test Data Recorder: Experience unparalleled precision with our technologically advanced test data recording solutions, capturing every crucial detail in real-time to enhance your data analysis with utmost accuracy.
When it comes to acquiring comprehensive temperature measurements of both the testing environment and the test object, our certified recording solutions are simply indispensable. Our specialized tape recorder is meticulously designed to meet all your data acquisition needs with unmatched precision, ensuring that your testing processes are both accurate and efficient.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Dive into the future of data management with our revolutionary software. Offering state-of-the-art computer connectivity, it enables efficient operation recording, streamlining your workflows and enhancing productivity.
Our bespoke connection software, meticulously crafted for Mattel's environmental measuring machine kitchen, redefines convenience with its unparalleled capabilities. It facilitates simultaneous multi-machine monitoring, offers seamless data access from active machines, and boasts the most advanced electronic functionalities available, significantly enhancing user experience and operational efficiency.
Company Profile
Certifications
Ship to Client's Factory
Our Partners
Packaging & Shipping
){kind=link}