High-Accuracy Battery Pack Horizontal Extrusion Needle Tester for Quality Assurance Solutions
Product Description
Introducing the groundbreaking Advanced Humid Hot Testing Machine, an extraordinary innovation from Guangdong MENTEK Testing Equipment Co.,Ltd. This cutting-edge device is meticulously crafted to deliver exceptional performance in both high and low temperature testing, establishing itself as an indispensable tool for a vast array of electrical products, components, and materials. This machine offers unmatched environmental condition simulation and thorough reliability testing, adeptly managing stable and fluctuating temperature variations as well as comprehensive wet heat evaluations. Engineered in strict adherence to Chinese national standards/T10586-2006 and T10592-2008, our premier humidity and heat test chambers guarantee precise performance and reliable durability.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant standard test requirements
1.1 The test object is the battery pack or system
1.2 Pressurization according to the following conditions:
1.2.1 Extruded plate form: Designed with a garden cylinder featuring a 75mm radius, ensuring the length of this semi-cylindrical body surpasses the height of the test object yet remains within 1mm.The height of the object, but not more than 1mm.
1.2.2 Squeezing direction: Targets both the X and Y axes, with the X axis aligned with the vehicle's movement direction, while the Y axis is perpendicular to it.
1.2.3 Squeezing degree: Compression ceases when the force achieves 200KN or deformation reaches 30% of the object's dimensions along the squeezing axis.
1.2.4 Maintain pressure for a duration of 10 minutes, followed by a 1-hour observation phase.
1.3 Requirements: The battery pack or system must not ig-nite or explodeAnd so on.
The equipment aligns seamlessly with these top-tier testing standards
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat. Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat, China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engages in exhaustive temperature and humidity combinations or other evaluations within the equipment's performance capabilities.
Intricately designed structure of the testing chamber
Meticulously crafted, the test box's outer shell is constructed with robust galvanized color steel plates, ensuring unparalleled long-lasting durability.
The inner compartments showcase masterful craftsmanship with SUS304 stainless steel plates. Ingeniously equipped with adjustable hanging hole strips for seamless test track alignment. Encased in a minimum of 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers promise exceptional performance. The front doors, a marvel of engineering, utilize premium electric wood chicken glass fiber board frames for remarkable low-temperature insulation, along with silicone foam sealing strips that withstand an extensive temperature range.
Efficient experimental space air circulation:
Featuring a skillfully engineered air supply system with multi-blade aluminum wind turbines, capable of enduring extreme temperatures. Driven by powerful motors, air is efficiently directed to the upper louvers and recirculated from the base, maintaining a temperature variance of less than 2 ºC over the -70~100 ºC range, in strict adherence to international standards (benchmarked at 10 points).
Advanced controller operating system
Equipped with a pioneering low-power (8W) temperature and humidity control device, offering outstanding precision in temperature regulation with an impressive accuracy of ± 3 ºC.
1. High-resolution display screen:
Immerse yourself in a stunning visual experience with the breathtaking 7-inch TET true color LCD resistive touch screen, boasting an impressive resolution of up to 800 * 480. This screen is designed to captivate your senses and enhance user interaction, delivering vibrant colors and crisp clarity.
2. Comprehensive Program Capacity:
Discover unparalleled ease and efficiency with our device's extraordinary memory capacity, allowing for the storage of up to 1000 programs and 1000 segments. Experience the flexibility of 999 total loops and 999 partial loops for impeccable performance. Enhanced by 10 innovative sets of program linking functions and real-time temperature curve display, access vital data effortlessly, ensuring precision and superior quality at every step.
3. Expansive Data Storage Capacity:
Effortlessly manage and transfer your crucial data with our state-of-the-art system. Store historical data from an impressive 300 days of operation and seamlessly transfer this essential information to your computer using an intuitive network cable or directly load it into the controller, ensuring your data is always accessible when you need it.
4. Seamless Connectivity:
Experience the epitome of connectivity with our LAN standard Ethernet communication, seamlessly linking the controller to up to 16 devices via a single software interface. The outflow connection effortlessly integrates into regional networks, facilitating remote program control with groundbreaking features such as real-time monitoring and historical curve playback, ensuring continuous operation and exceptional performance.
Sophisticated Heating and Humidification System:
Our precisely engineered heating system utilizes bare wire nickel chromium alloy electric heating tubes, designed for low thermal inertia and minimal heating overshoot. With high-precision fluctuations expertly managed, power is precisely controlled to deliver consistent, reliable performance for all your testing needs.
1. Cutting-edge Humidifier:
Witness innovation and efficiency with our state-of-the-art humidification system, featuring a cutting-edge humidification cylinder (boiler method) for unparalleled uniformity. This is complemented by a surface humidification (water plate method) process, enhancing performance while maintaining meticulous control. The chamber remains impurity-free, offering outstanding maintenance convenience and low-humidity performance. Our high-quality, seamless stainless steel humidification tube boasts insulation resistance over 50M Ω and a robust anti-dry burning controller, upholding superior safety standards.
2. Maximizing Water Efficiency and Energy Conservation:
Our system features a remarkable 25L front-mounted water tank with a user-friendly quick-connect design for effortless plug-in of water and electricity. Easy disassembly and maintenance are paired with precise dehumidification across three humidity zones, optimizing water usage and adhering to stringent national standards in high-temperature and humidity conditions of 85ºC and 85% RH. The innovative closed design significantly reduces water consumption, exemplifying our commitment to sustainability.
Choose Equipment That Surpasses the Most Rigorous Testing Conditions:
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products demanding precise wind speed control, our cutting-edge solution is your ideal choice, offering tailored performance to meet your exact specifications. Ensure your equipment operates flawlessly under any condition with our advanced technology.
2. Optimal Water Supply System: RO Reverse Osmosis
Streamline your humidification process with our automatic system, delivering pure, consistent water through an RO reverse osmosis system. Save time while ensuring top-notch convenience and reliability, fortifying your operational efficiency.
3. Advanced Polymer Film/Rotor Dehumidification System
Achieve unparalleled performance with our exceptional cellular chemical dehumidification system, engineered for low-temperature and low-humidity conditions. Reach an impressive humidity range of up to 10ºC/10% RH or lower with this advanced, dependable technology.
4. LN.Two/ .LCO.2
We take pride in offering a comprehensive array of professional-grade products, directly sourced from premier manufacturers in Europe and the United States, ensuring unmatched quality and reliability. LN.Two/ .LCO.2
Our state-of-the-art solenoid valves and integrated control systems are expertly designed to cater to your swift testing requirements. Experience rapid testing and precise temperature control delivered with extraordinary accuracy and reliability.
5. Ultrasonic Cooling and Humidification System
In the realm of dynamic high heat load testing, even under the most demanding temperature and humidity conditions, our ultrasonic cooling and humidification system stands as a testament to engineering brilliance. Crafted with meticulous precision and unwavering care, this resilient auxiliary device upholds the highest standards to ensure your operations are not only optimal but exceptionally dependable.
6. Premium Glass Inner Door with Manual Operation Port
Enhance your testing experience with the elegantly designed glass inner door, featuring a manual operation port (∧ 125Mm * Ea.). This sophisticated addition is ingeniously crafted to minimize environmental disturbances from frequent chamber access, preserving the integrity of your testing conditions with unmatched precision and consistency.
7. State-of-the-Art Real-Time Test Data Recorder: Revolutionize your testing process with our state-of-the-art real-time test data recorder. It captures every detail with unprecedented precision, placing the most reliable data at your fingertips, thus enhancing your decision-making capabilities to extraordinary levels.
When utmost precision in temperature measurement is critical, both within the testing environment and the test object, our certified recording solutions stand peerless. These specialized tape recorders are engineered with meticulous care to fulfill all your data acquisition needs, ensuring supreme accuracy and reliability for outstanding performance every single time.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Step into the future of testing with our cutting-edge computer connectivity and operation recording software. Seamlessly integrating with your existing systems, it revolutionizes data management, offering unprecedented operational efficiency and propelling your testing capabilities to extraordinary new heights.
Our bespoke connection software, crafted exclusively for Mattel's environmental measuring machine kitchen, establishes a new hallmark of user convenience. With its advanced features, it enables simultaneous monitoring of multiple machines, provides effortless real-time data access, and delivers exceptional electronic functionalities, significantly elevating the user experience and setting a new industry standard.
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