Industrial Heat Testing Device for Rapid Temperature Change Chamber Control and Analysis
Product Description
Introducing the unparalleled Guangdong Humid Testing Chamber, a true marvel in the realm of environmental simulations, crafted with the utmost versatility and precision. This state-of-the-art chamber is meticulously engineered to execute high and low-temperature tests across a vast array of electrical components, diverse products, parts, and materials. Whether your testing requisites involve constant, gradient, rapid fluctuation temperatures, or wet heat assessments, MENTEK's advanced chambers are designed to not only meet but to exceed the esteemed Chinese national standards T10586-2006 and T10592-2008, ensuring a level of reliability and performance that is truly unmatched.
Model |
|
MESS-280 |
MESS-500 |
MESS-1000 |
MESS-1500 |
Parameter |
Temperature range |
-40~+150ºC(-20+80ºC):- 70+150ºC(-55+80ºC) |
|
Temperature fluctuation |
±0.3ºC±0.5ºC |
|
Temperature deviation |
± |
|
Humidity deviation |
±3%RH(<75%RH)±5%RH (<=75%RH) |
|
Heating and cooling rate |
5/10/15/20ºC/min |
|
Standard load(aluminum ingot) |
5kg |
12kg |
25kg |
30kg |
Structure |
Casing |
High strength cold-rolled steel plate double-sided fine powder baking paint |
|
Inner wall |
SUS # 304 Stainless Steel 2B Panel |
|
Thermal insulation material |
Glass fiber+polyurethane foam |
Cooling system |
Cooling method |
Single stage mechanical refrigeration/cascade two-stage compressor refrigeration method |
|
refrigeration machine |
Imported compressor |
Heater |
Strip heater |
Observation window( mm) |
300*400/400*600 |
Test hole( mm) |
50 at left side |
100 at right side |
Temperature sensor |
Platinum resistance pt100 |
Controller |
Original Japanese imported 7-inch TFT touch screen |
Recording device |
Built in paperless recorder function (can be externally printed) |
Interface |
UCB interface connection operation |
Inner size(cm) |
Width |
70 |
80 |
100 |
130 |
|
Height |
80 |
90 |
100 |
115 |
|
Depth |
50 |
70 |
100 |
100 |
Height of motor cover |
19 |
21 |
22 |
21 |
Power |
AC380V50Hz Three-phase four-wire |
Standard configuration |
1 product user manual. 1 experimental report, 1 certificate of conformity and quality assurance certificate, 2 partitions, and 1 set of silicone rubber soft plugs |
Meet the configuration requirements |
GB11158\GBT2423\GC/T2423.1/T2423.2/GBT24423.2GJB1500.3\GJB15.0 |
Note:
1. The chamber's external dimensions are precisely determined by the heating and cooling rate.
2. Features a water cooling type system, with water temperature ranging from 10~28 ºC and a water pressure of 0.1~0.3Mpa, ensuring optimal cooling performance.
3. The chamber can be enhanced with the function of dampness and heat for added versatility.
4. An optional dry air blowing system is available for customized needs.
5. Includes an optional liquid nitrogen function capable of achieving 30 ºC/min for rapid cooling.
6. All listed loads are standard, but the chamber can be designed according to specific customer requirements.
The equipment meets the following testing standards
Our avant-garde testing equipment rigorously adheres to a comprehensive array of standards: National Standard/T2423.1-2008 Test A for Low Temperature; National Standard/T4243.2-2008 Test B for Partial High Temperature; National Standard/T2433.3-2006 Test Cab for Constant Humidity and Heat; and Chinese National Standard/T2423.4-2008 for Change, Damp Heat. It is noteworthy that it also complies with China National Standard/T2423.34-2012 Test Z/AnnoDominique, thereby supporting a broad spectrum of temperature and humidity scenarios within its extraordinary performance capabilities.
Structure of the testing chamber
The testing chamber's formidable structure showcases an outer shell crafted from premium galvanized color steel plate, offering exceptional durability and protection.
Internally, the chambers are lined with SUS304 stainless steel plates featuring adaptable hanging hole strips for flexible configurations. Each chamber is equipped with a test track frame, insulated by a robust 10 cm layer of rigid polyurethane foam and glass wool. The inner and outer box doors are seamlessly connected using high-quality electric wood chicken glass fiber board frames, delivering superior low-temperature insulation. The silicone foam door sealing strip, ingeniously designed with dual channels, exhibits outstanding temperature resistance.
Experimental space air circulation:
Utilizing a sophisticated air supply system, the chamber is enhanced with high and low-temperature resistant multi-blade aluminum wind turbines, driven by motors. These turbines skillfully circulate air through upper louvers and return it from the bottom, maintaining a temperature uniformity of less than 2 ºC over an impressive range of -70~100 ºC, evaluated at an international standard of 10 points.
Controller operating system
The system integrates a leading-edge, low-power (8W) temperature and humidity control device, achieving remarkable precision with a temperature control accuracy of ±3 ºC.
1. High resolution screen:
Experience vivid detail on a 7-inch TET true-color LCD resistive touch screen, offering an impressive resolution of up to 800 * 480 for crystal-clear visibility.
2. High program capacity:
Equipped with expansive memory, this system can store an impressive 1000 programs with 1000 segments, supports 999 total loops and 999 partial loops, offers 10 program linking capabilities, and provides real-time temperature curve displays for effortless queries and analysis.
3. High data storage capacity:
Effortlessly transfer up to 300 days of historical data by either uploading through a hard disk or network cable directly to your computer. Alternatively, seamlessly load it into the controller to ensure continuous data access with ease.
4. Seamless Connectivity:
Maintain complete control with our advanced controller featuring LAN standard Ethernet communication. This ensures streamlined management of up to 16 devices from a single software platform. The outflow interface allows seamless integration into local networks, empowering you with remote program management, real-time monitoring, and hassle-free access to historical data effortlessly.
Heating and Moisture Control System
Enhance your heating efficiency with our innovative bare wire nickel-chromium alloy electric heating tubes. These are engineered for low thermal inertia, enabling precise temperature control and minimizing heating overshoot. This system delivers extraordinary precision in temperature management, complemented by state-of-the-art power controls to guarantee optimal heating performance tailored to your testing needs.
1. Advanced Humidification System:
Transform your testing processes with our cutting-edge humidification technology. Featuring a sophisticated humidification cylinder using a proven boiler method, it ensures unmatched moisture uniformity. For those seeking swift and accurate control, our water plate surface humidification provides unrivaled speed and precision while seamlessly eliminating impurities like scale. It excels particularly in low humidity dyeing applications and offers easy maintenance. Constructed from seamless stainless steel, our humidification tube boasts exceptional insulation resistance exceeding 50M Ω, with a robust anti-dry burning controller for enhanced safety.
2. Water Efficiency and Energy Conservation Maximized:
Discover our front-mounted 25L water tank ingeniously designed with a quick-connect system for seamless water and power management. Experience effortless disassembly and cleaning for precise operation. Achieve meticulous dehumidification control across three distinct humidity zones, adhering to stringent national standards for high temperature and humidity conditions at 85 º C and 85% RH. Our innovative sealed design halts point cooling and dehumidification systems, dramatically reducing water usage and endorsing sustainable practices.
Invest in equipment designed to endure the most rigorous testing environments, providing unparalleled reliability and outstanding performance.
1. Choose the Circulating Air Mode: Select Courtyard Air Supply or Variable Speed Motor
For products requiring specific wind conditions, this customizable solution delivers precision and adaptability to ensure peak performance.
2. Optimal Water Supply System: RO Reverse Osmosis
When precise humidification is crucial, our equipment guarantees a consistent supply of pure water through an automated production process, offering unmatched convenience and efficiency.
3. Advanced Polymer Film/Rotor Dehumidification System
For arduous long-term testing in low-temperature and low-humidity environments, our advanced cellular chemical dehumidification system is the ultimate solution, accommodating a broad humidity range down to 10 º C/10% RH or lower, meeting the most stringent demands.
4. LN.Two/ .LCO.2
We offer top-tier professional products with a wide range of specifications, sourced directly from renowned manufacturers across Europe and the United States. LN.Two/ .LCO.2
Utilize our solenoid valves and advanced control systems to meet urgent testing needs with rapid thermal acceleration and precise temperature reduction.
5. State-of-the-Art Ultrasonic Cooling and Humidification System
For dynamic testing of significant heat loads in high temperature and humidity conditions, our revolutionary ultrasonic cooling and humidification system is expertly crafted to tackle these challenges. Use it as an auxiliary component to achieve peak performance.
6. Integrate a Glass Inner Door for Manual Operation Access
To minimize environmental impact during frequent testing or object movement, our design features a cutting-edge glass inner door (∧ 125Mm * Ea.). This innovation dramatically streamlines manual operations, minimizing unnecessary disruptions from frequent door openings and thereby significantly enhancing the precision and fidelity of the testing process.
7. Real-Time Test Data Collection and Recording
Our tape recorder stands as the epitome of high precision and unwavering reliability in any environment where absolute accuracy is imperative. Expertly engineered for the simultaneous recording of numerous temperature metrics, it not only meets but also surpasses the most stringent industry standards, ensuring that your processes are managed with a level of unparalleled expertise and precision.
8. Advanced Computer Connection Operation Recording Software
Tailored for Mattel's advanced environmental measuring machine suite, our cutting-edge connection software redefines user experience by delivering enhanced functionalities. Benefit from seamless multi-machine monitoring, efficient data retrieval from operational units, and premium electronic features that render usability remarkably intuitive and efficient.
Innovative Structural Technology
1. Our Company's Premier Hardware Equipment:
Delve into our elite repertoire of German and Taiwan-imported machinery, featuring the celebrated AMADA AIRS.-255NT Punching system. This includes state-of-the-art carbon oxide and argon welding machines, each model epitomizing precision and innovation. Master an array of Autodesk Inventor 3D drawing software applications for sheet metal design, virtual assembly, and disassembly, setting new benchmarks in modern manufacturing excellence.
2. The shell, crafted from premium galvanized steel, is renowned for its exceptional durability. Enhanced with a state-of-the-art electrostatic powder spray baking paint finish, it ensures enduring protection paired with a sleek, elegant appearance.
Three.. Meticulously engineered using high-grade imported SUS #304 stainless steel, the inner box is constructed using a full argon arc welding technique to effectively prevent high-temperature and high-humidity air leakage. Its rounded corners facilitate efficient condensate drainage, significantly enhancing overall performance.
Revolutionary Refrigeration System Technology
Our refrigeration system is a marvel of cutting-edge 3D-optimized management and state-of-the-art frequency conversion control technology. It offers precise and adaptable thermal regulation, providing unmatched flexibility and efficiency.
In our advanced variable frequency refrigeration system, the consistent power supply frequency of 50HZ allows the frequency converter to intelligently modulate the compression speed. It finely tunes the cooling output according to real-time test chamber loads, dynamically adjusting compressor frequency as chamber temperatures fluctuate. This enhances energy efficiency and ensures rapid, outstanding cooling performance.
Experience unparalleled stability with our test chamber's variable frequency refrigeration system, which maintains a consistently regulated temperature environment with minimal fluctuations. This system ensures balanced suction and exhaust pressures, optimizing operational consistency for exemplary, reliable performance.
Discover the remarkable synergy of our energy-efficient refrigeration system technology and pioneering energy-saving innovations, engineered to enhance performance while significantly reducing resource consumption.
1. Harness the synergy of PID and PWM-driven VRF technology, featuring electronic expansion valves for optimal thermal flow control. Achieve superior low-temperature energy efficiency as PID + PWM systems refine refrigerant flow regulation, ensuring efficient operations without the need for auxiliary heating.
With meticulous three-way flow adjustment of refrigeration, the cold side, and heating side pipelines, achieve automatic temperature consistency. This sophisticated method excels in maintaining peak performance in low-temperature settings, effectively reducing energy consumption by 30% and enhancing overall operational efficiency.
Our advanced technology, utilizing the Danish Dan-foss Company's ETS System electronic expansion valve, offers dynamic refrigeration capacity adjustments. It adapts fluidly to varying cooling rates, optimizing compressor cooling capacity to achieve superior efficiency and performance.
2. Employing dual compressor group design technology, our system's automatic start-stop functionality aligns seamlessly with load conditions to optimize efficiency, enabled through our sophisticated series design.
The refrigeration unit incorporates a sophisticated binary compound of semi-closed compressors and a fully dense single-stage system. It intelligently adjusts based on load requirements, ensuring optimal cooling capacity while extending the operational longevity of the compressors.
Innovative Cold Circuit Technology
The power distribution layout is meticulously executed in alignment with technical department blueprints, utilizing globally acclaimed electrical component brands to ensure unparalleled reliability and performance.
At Guangdong MENTEK Testing Equipment Co., Ltd, we take immense pride in integrating world-renowned brands like Omron, Sch-neider, and Germany's Phoenix Terminal block into our innovative designs. Each line code is meticulously marked to guarantee ease of use and exceptional reliability. We specifically select only the most reputable Chinese brands to ensure our products deliver outstanding performance and unparalleled durability.
Select Pearl River Cable, an eminent brand synonymous with superior wire quality and extraordinary performance, as our trusted partner. Our control lines utilize a minimum standard of 0.75 Square RV soft copper wire, celebrated for its robust and efficient conductivity. Key components, such as motor compressors, are crafted with precision to meet rigorous EC standards. Trap diameters are chosen to align with cable groove wiring safety current standards, while expert sealing at the machine's cable port prevents frost-induced short circuits, safeguarding the terminal within the junction box from potential damage.
Each terminal fixing screw is meticulously secured using precise torque settings, ensuring rapid and secure connections, significantly reducing the risks of loose fires. This meticulous attention to detail markedly enhances both safety and reliability.
Refrigeration Series Process: A Comprehensive and Meticulous Approach
1. Standardization: Paving the Way to Superior Excellence
1.1 Our exceptional steel pipe piping process, combined with rigorous welding standards, underscores our unwavering commitment to excellence and unmatched reliability.
By strictly adhering to standardized pipe layouts, we ensure consistent stability and reliable performance across our model systems.
1.2 Utilizing cutting-edge Italian imported pipe bending machinery, we achieve flawless steel pipe bends. This advanced technique significantly reduces the need for weld points and minimizes oxide generation within the tubes during welding, thereby fortifying overall system reliability.
Prioritizing System Reliability Above All Else
Innovative Shockproof Design and Resilient Pipeline Support
2.1 At Meitec, we uphold rigorous standards for supporting and shock-preventing refrigeration copper pipes. By meticulously evaluating potential seismic scenarios, we incorporate arc bends and specialized nylon fixed clamping to prevent deformation and leakage caused by circular vibrations and temperature fluctuations, thereby enhancing the overall reliability of the refrigeration system.
Enhancing Reliability Across the Entire Refrigeration System
2.2 State-of-the-Art Oxidation-Free Welding Process
It is widely recognized that the cleanliness of a refrigeration system's pipeline is vital to its efficiency and longevity. Metco employs a standardized charging welding procedure to prevent excessive oxide contamination during welding, ensuring optimal performance.
Through meticulous practices, Metco amplifies the refrigeration system's efficiency and extends its operational lifespan by minimizing oxide pollution during welding, thereby maximizing reliability and performance.
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