High-Precision Battery Pack Horizontal Needle Compression Testing Device for Quality Assurance Solutions
Product Description
Unveil the extraordinary Advanced Humid Hot Testing Machine, a pinnacle of technological innovation from Guangdong MENTEK Testing Equipment Co.,Ltd. This state-of-the-art apparatus is expertly crafted to perform with unrivaled excellence in both high and low temperature testing, serving a wide array of electrical products, components, and materials. It provides unparalleled simulation of environmental conditions and rigorous reliability testing, adeptly handling steady or dynamic temperature fluctuations alongside comprehensive wet heat evaluations. This masterpiece of engineering adheres strictly to Chinese national standards/T10586-2006 and T10592-2008, ensuring our elite humidity and heat test chambers deliver precision and durability that stand the test of time.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant standard test requirements
1.1 The test object is the battery pack or system
1.2 Pressurization according to the following conditions:
1.2.1 Extruded plate form: Designed as a perfect garden cylinder with a 75mm radius, the length of this semi-cylindrical marvel surpasses the test object's height, though never exceeding 1mm.The height of the object, but not more than 1mm.
1.2.2 Squeezing direction: Diligently targeted in both the X and Y axes (X axis being the vehicle's driving direction, and Y axis as perpendicular to X).
1.2.3 Squeezing degree: Compression halts when force achieves 200KN or deformation equals 30% of the object's dimension along the squeezing axis.
1.2.4 Maintain pressure for 10 exquisite minutes and conduct a subsequent 1-hour observation period.
1.3 Requirements: The battery pack or system must neither ig-nite nor explodeAnd so on.
The equipment adheres to these industry-leading testing standards
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat. Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat, China National Standard/T2423.34-2012 Test Z/AnnoDominique: Conduct comprehensive temperature and humidity combinations or other assessments within the equipment's performance spectrum.
Intricately designed structure of the testing chamber
Masterfully fabricated, the outer shell of the test box is constructed from robust galvanized color steel plates, guaranteeing durability and resilience.
The inner boxes boast exquisite artistry with SUS304 stainless steel plates. Ingeniously integrated adjustable hanging hole strips ensure uniform test track placement. Encased in no less than 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers assure superior performance. The front doors, an engineering marvel, employ top-tier electric wood chicken glass fiberboard frames for outstanding low-temperature insulation, accompanied by silicone foam sealing strips resilient to a vast temperature range.
Efficient experimental space air circulation:
An expertly designed air supply system featuring multi-blade aluminum wind turbines, resilient to extreme temperatures. Propelled by powerful motors, air is adeptly directed to the upper louvers and cycles back from the base, maintaining a variance of less than 2 ºC over the -70~100 ºC span, in compliance with international standards (benchmarked at 10 points).
Advanced controller operating system
Outfitted with a pioneering low-power (8W) temperature and humidity control device, delivering exceptional precision in temperature regulation with an impressive accuracy of ± 3 ºC.
1. High-resolution display screen:
Behold the magnificent 7-inch TET true color LCD resistive touch screen, boasting an extraordinary resolution of up to 800 * 480. Experience visuals like never before with this high-definition display.
2. Extensive program capacity:
Discover unmatched convenience and ultimate efficiency with our device's extraordinary memory capacity, engineered to support up to 1000 programs and 1000 segments. Delight in the adaptability of 999 total loops and 999 partial loops, ensuring seamless and smooth operations. Our pioneering 10 sets of program linking functions are enhanced by a real-time temperature curve display, granting you immediate access to critical insights, ensuring you remain at the forefront of precision and quality.
3. Expansive Data Storage Capacity:
Efficiently manage and transfer vital data with our cutting-edge system. Benefit from the ability to store historical data spanning an impressive 300 days of operation. This invaluable information can be effortlessly transferred to your computer via a convenient network cable or directly entered into the controller, ensuring your data is always readily accessible.
4. Seamless Connectivity:
Elevate your connectivity experience with our LAN standard Ethernet communication, seamlessly linking the controller to up to 16 devices through a singular software. The outflow interface integrates smoothly into regional networks, permitting remote program control with pioneering features such as real-time monitoring and historical curve playback, guaranteeing uninterrupted operations and superb performance.
Sophisticated Heating and Humidification System
Our precision-engineered heating system features bare wire nickel chromium alloy electric heating tubes, meticulously designed for low thermal inertia and minimal heating overshoot. With high-precision fluctuations expertly controlled, expect consistent and reliable performance for your testing requirements.
1. Cutting-edge Humidifier:
Our advanced humidification system epitomizes innovation and efficiency, utilizing a state-of-the-art humidification cylinder (boiler method) for unmatched uniformity. Enhanced further by a surface humidification (water plate method) process, it accelerates performance while maintaining precise control. The chamber remains free of impurities such as scale, offering exceptional maintenance convenience and superior low-humidity performance. The high-quality, seamless stainless steel humidification tube boasts insulation resistance over 50M Ω, equipped with a robust anti-dry burning controller to enforce superior safety standards.
2. Maximizing Water Efficiency and Energy Conservation:
Our system includes an impressive 25L front-mounted water tank, featuring an intuitive quick-connection design for effortless water and electricity plug-in. With rapid disassembly and maintenance capabilities, it is complemented by precise dehumidification across three humidity zones, optimizing water usage and adhering to stringent national standards under high-temperature and humidity conditions of 85ºC and 85% RH. The innovative closed design significantly reduces water consumption, setting the benchmark for sustainability.
Choose Equipment That Surpasses the Most Rigorous Testing Conditions
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products demanding meticulous wind speed control, our state-of-the-art solution is the perfect choice, delivering tailored performance that meets your precise specifications.
2. Optimal Water Supply System: RO Reverse Osmosis
Enhance your humidification process with our automatic system, providing pure, consistent water through an RO reverse osmosis system. Save precious time while benefiting from maximum convenience and reliability.
3. Advanced Polymer Film/Rotor Dehumidification System
Tackle stringent testing requirements with our outstanding cellular chemical dehumidification system, offering extraordinary performance in low-temperature and low-humidity scenarios. Achieve a remarkable humidity range down to 10ºC/10% RH or lower with this advanced, reliable technology.
4. LN.Two/ .LCO.2
We proudly provide a comprehensive selection of professional-grade products, directly sourced from top manufacturers in Europe and the United States, ensuring exceptional quality and reliability. LN.Two/ .LCO.2
Our cutting-edge solenoid valves and integrated control systems are meticulously designed to meet your rapid testing demands. Achieve accelerated testing and precise temperature control with unrivaled accuracy.
5. Ultrasonic Cooling and Humidification System
When the demands of testing reach the extremes of temperature and humidity, our ultrasonic cooling and humidification system shines as a paradigm of engineering excellence. Designed to handle dynamic high heat load testing, it ensures that your operations meet the strictest standards of performance and reliability.
6. Premium Glass Inner Door with Manual Operation Port
Elevate your testing efficiency with our premium glass inner door, which features an ingeniously designed manual operation port (∧ 125Mm * Ea.). This innovative solution reduces the environmental disruptions caused by frequent chamber access, preserving the integrity of your testing environment with unmatched precision.
7. State-of-the-Art Real-Time Test Data Recorder: Take your testing to the next level with our cutting-edge real-time test data recorder. It ensures unrivaled accuracy in capturing every minute detail, providing you with the most dependable data for insightful analysis and decision-making.
When exactitude in temperature measurement is paramount, trust our certified tape recording solutions. Crafted for exacting precision, they fulfill all your data acquisition demands with exemplary performance and reliability, ensuring every measurement is executed flawlessly.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Venture into the future of testing with our innovative computer connectivity and operation recording software. It offers seamless integration with your existing systems, boosting data handling efficiency and operational prowess to unprecedented levels.
Our custom-designed connection software redefines convenience for Mattel's environmental measuring machine kitchen. Packed with powerful capabilities, it allows for simultaneous monitoring of multiple devices, easy access to real-time data, and provides elite electronic functionality to significantly enhance the user experience.
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