Advanced Power Battery Needle Extrusion Tester for Quality Assurance Extrusion Testing Device
Product Description
Discover the remarkable Advanced Humid Hot Testing Machine, a highly sophisticated device by Guangdong MENTEK Testing Equipment Co.,Ltd, engineered to excel in both high and low temperature testing across a spectrum of electrical products, parts, and materials. Experience unparalleled environmental simulation and reliability testing, including constant or gradient temperature variations, and wet heat assessments. Crafted in accordance with Chinese national standards/T10586-2006 and T10592-2008, our state-of-the-art humidity and heat test chambers promise precision and quality.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant standard test requirements
1. Safety test of monomer battery: The extrusion test is carried out according to the following steps 1. .1 The monomer battery is charged according to the 6.1.3 method and tested according to the following conditions
A) Squeezing direction: Squeezing perpendicular to the direction of the battery pole plate (see Figure 1)
B) Extruded plate form: Radius 75MmThe semicircular body, The length (L) of the semi-cylinder is greater than the size of the squeezed battery.
C) Squeezing speed: (5±1) Mm/S
D) Degree of squeezing: The voltage reaches 0V or the deformation reaches 30% or the extrusion force reaches 200KN.Back stopStop squeezing; observe for 1h
2. A battery module safety test, the extrusion test is carried out according to the following steps 1. 1 The monomer battery is charged according to the 6.1.4 method, and the test is carried out according to the following conditions
A) The direction in which the battery module is most easily squeezed in the layout of the whole vehicle is the same.If the direction that is most easily squeezed cannot be obtained, it is perpendicular to the monomer battery. Pressure is applied in the arrangement direction (as shown in Figure 3)
B) Extruded plate form: semicircular body with a radius of 75mm, semi-cylinder.The length of the body is larger than the size of the squeezed battery but not more than 1m.
C) Squeezing speed: (5±1) mm/s
D) Squeezing degree: the deformation of the battery module reaches 30% or the extrusion force reaches the storage1000 times the weight of the battery module and the larger value of the values listed in Table 2, maintain for 10min and observe for 1h
Table 2 Squeezing Force Selection Table
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
The equipment meets the following industry-leading testing standards
National Standard/T2423.1-2008 Test A: Low Temperature National Standard/T4243.2-2008 Test B: High Temperature (Partial) National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in comprehensive temperature and humidity combinations or other assessments within the equipment's performance spectrum. Delve deeply into the world of temperature and humidity testing with these rigorous standards that ensure meticulous examination across varying climates and conditions. Each test and assessment is designed to push boundaries and secure precision within the equipment's operational ambit.
Intricately designed structure of the testing chamber. The sophisticated architecture of the testing chamber is a testament to engineering excellence, tailored to deliver optimal performance. This design intricacy ensures that every test conducted is rooted in reliability and precision, elevating the standards of testing environments.
Crafted with precision, the outer shell of the test box is constructed from durable galvanized color steel plate. This robust construction not only enhances durability but also exudes an aura of elegance, combining functionality with aesthetics to offer a striking appearance that stands the test of time.
The inner boxes boast superior craftsmanship with SUS304 stainless steel plates. Ingeniously included are adjustable hanging hole strips for uniform test track placement. Encased in at least 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers ensure optimal performance. The front doors, a marvel of engineering, utilize high-quality electric wood chicken glass fiber board frames for exceptional low-temperature insulation, complemented by silicone foam sealing strips that withstand a wide temperature range. Every element of the inner box is meticulously crafted to ensure that the environmental conditions are perfectly maintained, offering an unparalleled level of temperature consistency and reliability.
Efficient experimental space air circulation: The heart of consistent testing lies in the masterful circulation of air. Our design ensures that the flow is seamless and efficient, creating an environment where every test condition is met with precise accuracy.
A masterfully designed air supply system employs multi-blade aluminum wind turbines, impervious to high and low temperatures. Driven by powerful motors, air is efficiently channeled to the upper louvers and returns from the bottom, maintaining less than 2 ºC deviation throughout the -70~100 ºC range (internationally benchmarked at 10 points). This ensures a consistently stable environment for precise testing conditions, setting a new standard in air supply excellence.
Advanced controller operating system. Experience cutting-edge control with our advanced operating system, where every function is at your fingertips. The system's intuitive design enhances user interaction, offering effortless navigation through a world of sophisticated testing parameters.
Equipped with an innovative low-power (8W) temperature and humidity control device, ensuring exceptional precision in temperature control with accuracy reaching ± 3 ºC. This device is the pinnacle of energy efficiency, delivering impressive accuracy without compromising on performance, offering a green and powerful solution for modern testing needs.
1. High-resolution display screen: The stunning 7-inch TET true color LCD resistive touch screen with a breathtaking resolution of up to 800 * 480 takes visual clarity to new heights. It offers a vivid, interactive experience that transforms the way you engage with testing data and settings, providing crystal-clear insight at every glance.
A stunning 7-inch TET true color LCD resistive touch screen with a breathtaking resolution of up to 800 * 480. This display not only elevates the user experience with its vibrant colors but also enhances functionality, ensuring every detail is easily accessible and visually compelling.
2. Extensive program capacity: Boasting generous memory, with a capacity of 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Enjoy the convenience of 10 sets of program linking functions, complemented by a real-time temperature curve display easily accessible for direct queries. The vast storage capability ensures that all your testing scenarios can be intricately programmed and executed with precision, providing unparalleled flexibility and efficiency in test management.
Boasting generous memory, with a capacity of 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Enjoy the convenience of 10 sets of program linking functions, complemented by a real-time temperature curve display easily accessible for direct queries. This expansive programming capacity ensures that all your testing needs are met with unmatched flexibility and ease, setting a benchmark in automated testing solutions.
3. Expansive data storage capacity: Effortlessly transfer historical data from 300 days of storage operation. Easily upload data to a computer via a network cable or directly load it into the controller. This capability ensures that every piece of valuable data is securely stored and readily accessible, allowing you to track and analyze testing trends over an extended period with ease.
Effortlessly transfer historical data from 300 days of storage operation. Easily upload data to a computer via a network cable or directly load it into the controller. This feature guarantees that your data management is seamless, enabling efficient data flow and analysis, vital for informed decision-making.
4. Seamless connectivity: Utilizing LAN standard Ethernet communication, the controller connects with vivid ease, supporting up to 16 devices with a single software. The outflow interface seamlessly integrates into regional networks, unlocking remote program control with functions like real-time monitoring and historical curve playback. This sophisticated connectivity ensures that you remain in control, even from afar, elevating your testing capabilities to unprecedented levels of convenience and sophistication.
Utilizing LAN standard Ethernet communication, the controller connects with vivid ease, supporting up to 16 devices with a single software. The outflow interface seamlessly integrates into regional networks, unlocking remote program control with functions like real-time monitoring and historical curve playback. This effortless connectivity ensures that your testing environment is globally accessible, providing unmatched control and flexibility.
Sophisticated heating and humidification system. Engineered with precision, the system features bare wire nickel chromium alloy electric heating tubes. These guarantee low thermal inertia, minimal heating overshoot, and high-precision fluctuations thanks to meticulously controlled power. This advanced system ensures that all heating and humidification needs are met with unparalleled efficiency and accuracy, delivering consistent and reliable performance.
Engineered with precision, the system features bare wire nickel chromium alloy electric heating tubes. These guarantee low thermal inertia, minimal heating overshoot, and high-precision fluctuations thanks to meticulously controlled power. This ensures that temperature conditions are maintained with unrivaled stability, providing a foundation for precise and exacting testing results.
1. Cutting-edge Humidifier: For unparalleled consistency in humidification, our advanced humidification system employs a state-of-the-art humidification cylinder (boiler method), ensuring exceptional uniformity. The surface humidification (water plate method) accelerates the process while enhancing control precision, leaving no impurities like scale within the chamber. It offers outstanding performance even at low humidity, with effortless maintenance and cleaning; the high-quality humidification tube features a seamless stainless steel casing, boasting an insulation resistance exceeding 50M Ω, and is equipped with a robust anti-dry burning controller for superior safety. This innovative humidification solution ensures your testing environment is consistently optimal, with safety and ease of maintenance at the forefront.
For unparalleled consistency in humidification, our advanced humidification system employs a state-of-the-art humidification cylinder (boiler method), ensuring exceptional uniformity. The surface humidification (water plate method) accelerates the process while enhancing control precision, leaving no impurities like scale within the chamber. It offers outstanding performance even at low humidity, with effortless maintenance and cleaning; the high-quality humidification tube features a seamless stainless steel casing, boasting an insulation resistance exceeding 50M Ω, and is equipped with a robust anti-dry burning controller for superior safety. This system is designed to deliver exceptional performance and reliability, ensuring that every aspect of humidification is handled with the utmost precision and care.
2. Maximizing Water Efficiency and Energy Conservation: Harnessing cutting-edge technology ensures that water usage is optimized while conserving energy, providing a sustainable and environmentally friendly testing solution. Our commitment to efficiency guarantees that the system operates at peak performance, minimizing waste and promoting eco-consciousness.
Experience the ultimate in seamless efficiency with our expertly engineered system featuring a generous 25L front-mounted water tank. Our state-of-the-art quick-connection design ensures fast, hassle-free plug-in for both water and electricity, making disassembly and maintenance a breeze. Achieve unparalleled precision with dehumidification across three distinct humidity zones, optimizing water usage while meeting the highest national standards for high-temperature and humidity applications at 85ºC and 85% RH. Our innovative closed design, with point cooling and dehumidification systems disabled, drastically reduces water consumption, championing sustainability like never before.
Select equipment that surpasses the most demanding testing conditions, ensuring unparalleled reliability and performance.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply or Variable Speed Motor for tailored air circulation.
If your product demands precise wind speed control, our groundbreaking solution is the perfect choice for achieving optimal results.
2. Superior Water Supply System: Featuring the advanced RO Reverse Osmosis technology.
Our fully automated system revolutionizes the humidification process by delivering a pure, consistent water supply via the RO reverse osmosis system, saving you valuable time and ensuring utmost convenience.
3. State-of-the-Art Polymer Film/Rotor Dehumidification System
When your testing requires strict low-temperature and low-humidity conditions, our pioneering cellular chemical dehumidification system is your ideal solution, offering outstanding performance with a humidity range as low as 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2 - Enhance your testing capabilities with this innovative solution.
We offer a diverse selection of professional-grade products, sourced directly from top manufacturers in Europe and the United States, ensuring the highest quality for your needs. LN.Two/ .LCO.2 - Discover unparalleled precision and control.
Our advanced solenoid valves and integrated control systems are meticulously designed to meet your accelerated testing needs, providing rapid temperature reduction with precise control.
5. Ultrasonic Cooling and Humidification System
Engineered to excel under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is specifically designed for dynamic high heat load testing, ensuring optimal performance as an auxiliary device.
6. Premium Quality Glass Inner Door with Manual Operation Port
For uninterrupted operations involving frequent test object movements, our premium glass inner door with a manual operation port (∧ 125Mm * Ea.) minimizes environmental impact from repeated chamber access, ensuring seamless testing conditions.
7. Cutting-Edge Real-Time Test Data Recorder
Essential for comprehensive temperature assessments of both the testing environment and the test object, our certified recording solutions are indispensable, with a specialized tape recorder meticulously designed for all your precise data acquisition needs.
8. Innovative Computer Connectivity and Operation Recording Software
Our bespoke connection software, crafted specifically for Mattel's environmental measuring machine kitchen, revolutionizes convenience. It offers simultaneous multi-machine monitoring, seamless data access from active machines, and delivers cutting-edge electronic functionalities for users.
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