Power Battery Horizontal Needle Extrusion Testing Equipment for Quality Assurance Purposes
Product Description
Introducing an extraordinary innovation, the Advanced Humid Hot Testing Machine from Guangdong MENTEK Testing Equipment Co.,Ltd! This cutting-edge marvel is meticulously designed to perform exceptional high and low-temperature testing, catering to a wide array of electrical products, components, and materials. Revel in the unmatched precision of environmental simulation and reliability testing, encompassing both constant and graduated temperature shifts, as well as comprehensive wet heat evaluations. Constructed in strict compliance with Chinese national standards/T10586-2006 and T10592-2008, our premier humidity and heat test chambers set the benchmark for accuracy and superior quality.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant Standard Test Requirements
1. Safety Test of Monomer Battery: The extrusion test is methodically conducted with the following procedure: 1. .1 The monomer battery is charged following the 6.1.3 method and subjected to tests under the ensuing conditions:
A) Squeezing Direction: Apply pressure perpendicular to the battery pole plate direction (refer to Figure 1).
B) Extruded Plate Form: A semicircular body with a radius of 75mmensures optimal contact, and the length (L) of this semi-cylinder surpasses the battery dimensions being squeezed.
C) Squeezing Speed: (5±1) mm/s
D) Degree of Squeezing: Achieve a voltage drop to 0V, a deformation reaching 30%, or an extrusion force of up to 200kN.Back StopCease squeezing; observe for 1 hour for any changes.
2. Battery Module Safety Test: The extrusion test is executed step by step as follows: 1. .1 Charge the monomer battery in accordance with the 6.1.4 method, and proceed with testing under these conditions:
A) Ensure the direction most prone to squeezing during vehicle layout is consistent.In cases where the easiest squeezing direction is indeterminate, apply pressure perpendicular to the monomer battery. Direct pressure along the alignment direction (as depicted in Figure 3)
B) Extruded Plate Form: Feature a semicircular body with a 75mm radius, forming a semi-cylinder.Ensure the body length surpasses the battery's size but remains under 1m.
C) Squeezing Speed: (5±1) mm/s
D) Degree of Squeezing: Achieve a 30% deformation of the battery module, or an extrusion force equating to1000 times the battery module's weight or the highest value listed in Table 2. Maintain this for 10 minutes and observe for 1 hour.
Table 2: Squeezing Force Selection Table
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
This equipment complies with the industry's most advanced testing standards.
Unveil the excellence of Guangdong MENTEK Testing Equipment Co., Ltd. with our groundbreaking Power Battery Needle Extrusion Testing Equipment, designed meticulously to comply with stringent standards for quality assurance. This marvel meets various national standards, including: T2423.1-2008 Test A for low temperature, T4243.2-2008 Test B for high temperature (partial), and T2433.3-2006 Test Cab for constant humidity and heat. Furthermore, explore the Chinese National Standard T2423.4-2008 for decibel, change, and damp heat. Seamlessly engage in comprehensive temperature and humidity combinations or other advanced assessments, pushing the envelope of performance within the equipment's capabilities.
Admire the intricately designed structure of the testing chamber, crafted to perfection for unparalleled testing accuracy.
Experience the brilliance of precision engineering with the test box's robust outer shell, meticulously crafted from galvanized color steel plate, ensuring durability and longevity.
Step into a world of superior craftsmanship with the inner boxes, showcasing premium SUS304 stainless steel plates. Ingeniously designed, these boxes feature adjustable hanging hole strips for uniform test track placement. Encased in a minimum of 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers guarantee optimal performance. The front doors, an engineering marvel, utilize high-quality electric wood chicken glass fiber board frames for exceptional low-temperature insulation, complemented by silicone foam sealing strips capable of withstanding a wide temperature range.
Discover the pinnacle of efficient experimental space air circulation:
Experience the cutting-edge air supply system, masterfully designed with multi-blade aluminum wind turbines impervious to high and low temperatures. Driven by powerful motors, the air is efficiently channeled to the upper louvers and returns from the bottom, maintaining an impressive less than 2 ºC deviation throughout the -70~100 ºC range, benchmarked internationally at 10 points.
Introducing the advanced controller operating system, a paradigm of innovation and precision in testing technology.
Revolutionize your testing with our low-power (8W) temperature and humidity control device, ensuring exceptional precision in temperature control with outstanding accuracy reaching ± 3 ºC.
1. Immerse yourself in the clarity of our high-resolution display screen:
Behold the stunning 7-inch TET true color LCD resistive touch screen, offering a breathtaking resolution of up to 800 * 480 for unparalleled clarity and user experience.
2. Discover unparalleled program capacity:
Unleash the full potential of generous memory capabilities, accommodating 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Enjoy the seamless experience of 10 sets of program linking functions, complemented by a real-time temperature curve display for easy and direct queries.
3. Experience expansive data storage capacity:
Effortlessly manage historical data with 300 days of storage operation. Enjoy the convenience of uploading data to a computer via network cable or directly loading it into the controller for seamless accessibility.
4. Embrace seamless connectivity:
Experience the vivid ease of connectivity through LAN standard Ethernet communication. The controller supports up to 16 devices with a single software, while the outflow interface integrates flawlessly into regional networks, unlocking remote program control with functions like real-time monitoring and historical curve playback.
Introducing the sophisticated heating and humidification system, a marvel of engineering precision.
Masterfully engineered with precision, the system features bare wire nickel chromium alloy electric heating tubes. These ensure low thermal inertia, minimal heating overshoot, and high-precision fluctuations, thanks to meticulously controlled power, setting new standards in heating technology.
1. Discover the cutting-edge Humidifier:
Elevate your experience with our state-of-the-art humidification system, employing a sophisticated humidification cylinder (boiler method) for exceptional consistency and uniformity. The surface humidification (water plate method) accelerates the process while enhancing control precision, leaving no impurities like scale within the chamber. Offering outstanding performance even at low humidity, with effortless maintenance and cleaning; the high-quality humidification tube boasts a seamless stainless steel casing with insulation resistance exceeding 50M Ω and is equipped with a robust anti-dry burning controller for superior safety.
2. Enhance efficiency with our water and energy conservation technology:
Unparalleled in design, our system boasts a generous 25L front-mounted water tank, seamlessly integrating an intuitive quick-connection design for swift and efficient plug-in of both water and electricity. This ensures effortless disassembly and maintenance. Our system excels in delivering precise dehumidification across three distinct humidity zones, optimizing water usage while fully adhering to rigorous national standards for high-temperature and humidity conditions, such as 85ºC and 85% RH. Even with the point cooling and dehumidification system turned off, our revolutionary closed design significantly reduces water consumption, epitomizing sustainable practices.
Opt for equipment that not only meets but exceeds the most demanding testing conditions with ease and excellence.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply or a Variable Speed Motor to perfectly match your needs.
For products requiring meticulous wind speed control, this groundbreaking solution is the right choice for precision and performance.
2. Optimal Water Supply System: Utilizing the power of RO Reverse Osmosis for unparalleled water purity and consistency.
Our automated system revolutionizes humidification by delivering pure, consistent water supply through an RO reverse osmosis system, saving time and offering unmatched convenience.
3. Advanced Polymer Film/Rotor Dehumidification System for superior moisture control.
When your testing process demands rigorous low-temperature and low-humidity conditions, our state-of-the-art cellular chemical dehumidification system stands as your premier choice, offering remarkable performance with a humidity range as low as 10ºC/10% RH or even lower.
4. Experience the precision engineering of LN.Two/ .LCO.2 systems. Discover our LN.Two/ .LCO.2 technology for superior system integration and efficiency.
We provide a wide spectrum of professional-grade products, sourced directly from premier manufacturers across Europe and the United States. LN.Two/ .LCO.2 technology ensures optimal system performance and reliability.
Our advanced solenoid valves and integrated control systems are meticulously designed to cater to your accelerated testing needs, offering rapid testing and precise temperature control.
5. Ultrasonic Cooling and Humidification System for cutting-edge environmental control.
For demanding high heat load tests under extreme temperature and humidity, our ultrasonic cooling and humidification system is precisely engineered to satisfy even the most stringent requirements, functioning as an auxiliary device to guarantee optimal performance.
6. Premium Glass Inner Door with Manual Operation Port for seamless testing operations.
Enhance operational efficiency with our glass inner door featuring a manual operation port (∧ 125Mm * Ea.), which minimizes environmental impact from continual chamber access, ensuring uninterrupted testing conditions.
7. State-of-the-Art Real-Time Test Data Recorder for uncompromised data accuracy.
When precise temperature measurements of both the testing environment and the test object are paramount, our certified recording solutions are essential. A specialized tape recorder is masterfully crafted to fulfill all your data acquisition needs with unparalleled precision.
8. Cutting-Edge Computer Connectivity and Operation Recording Software for seamless integration.
Our custom-designed connection software, crafted specifically for Mattel's environmental measuring machine kitchen, elevates convenience with its robust capabilities. It enables simultaneous multi-machine monitoring, effortless data retrieval from active machines, and introduces the most sophisticated electronic functionalities for users.
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