Advanced Power Battery Needle Extrusion Quality Assurance Tester Device
Product Description
Unveil the remarkable attributes of the Advanced Humid Hot Testing Machine, a testament to engineering prowess by Guangdong MENTEK Testing Equipment Co., Ltd. This meticulously engineered device is designed to deliver unparalleled performance in extreme temperature testing conditions, tailored for a wide array of electrical products, components, and materials. Step into the realm of advanced environmental simulation and reliability testing, offering consistent or gradient temperature transitions, along with comprehensive wet heat assessments. Constructed to adhere strictly to Chinese national standards T10586-2006 and T10592-2008, our state-of-the-art humidity and heat test chambers epitomize precision and unmatched quality.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant Standard Test Requirements
1. Safety Test for Monomer Battery:The extrusion test is carefully executed following these detailed steps:1..1 The monomer battery is charged using the 6.1.3 method and is subjected to rigorous testing under the following conditions:
A) Squeezing Direction:Pressure is applied perpendicularly to the orientation of the battery pole plate (refer to Figure 1 for guidance).
B) Extruded Plate Form:Featuring a radius of 75mm,the semicircular body,ensures that the length (L) of the semi-cylinder exceeds the dimensions of the squeezed battery.
C) Squeezing Speed:: (5±1)mm/s
D) Degree of Squeezing:Achieved when the voltage drops to 0V, the deformation reaches 30%, or the extrusion force attains a formidable 200kN.Back Stop:Cease squeezing; maintain vigilant observation for a period of 1 hour.
2. Battery Module Safety Test: The extrusion test is performed according to these procedures:1.1 The monomer battery undergoes charging via the 6.1.4 method and is subject to comprehensive testing under the ensuing conditions:
A) The direction most conducive to battery module squeezing aligns with the overall vehicle layout.If the most conducive squeezing direction is indeterminable, it defaults to a perpendicular orientation relative to the monomer battery.Pressure is then applied in the arrangement direction (as illustrated in Figure 3).
B) Extruded Plate Form: A semicircular body with a 75mm radius, hosting a semi-cylinder.The length of the body surpasses the dimensions of the squeezed battery yet remains under 1m.
C) Squeezing Speed:: (5±1) mm/s
D) Squeezing Degree: The battery module deformation reaches 30%, or the extrusion force is equivalent to 1000 times the battery module's weight or the greater value from Table 2, maintaining this force for 10 minutes, followed by an hour of observation.1000 times the weight of the battery module and the larger value of the values listed in Table 2, sustain for 10min and observe for 1h
Table 2: Guideline for Selecting Squeezing Force
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
The equipment is crafted to meet and surpass the stringent standards set by leading testing protocols:
Immerse yourself in a world of unparalleled testing precision, where our products strictly adhere to an array of esteemed testing standards. These include the National Standard/T2423.1-2008 Test A, guiding low temperature evaluations, and the National Standard/T4243.2-2008 Test B, focusing on high temperature analysis. Equally rigorous is the National Standard/T2433.3-2006 Test Cab, designed for constant humidity and heat. We also conform to the Chinese National Standard/T2423.4-2008, focusing on decibel changes and damp heat, and the China National Standard/T2423.34-2012, known as Test Z/AnnoDominique. These comprehensive benchmarks are designed to stretch the boundaries of temperature and humidity assessments, ensuring accurate evaluations across diverse climates and conditions. Embark on a detailed journey into temperature and humidity testing, where each examination is crafted with meticulous precision to enhance the operational scope of your equipment.
Discover the intricately designed architecture of our testing chamber, a marvel of engineering excellence. This meticulously crafted structure is engineered to deliver outstanding performance, ensuring every test is conducted with unerring precision and reliability. Our design sets a new benchmark in testing environments, representing the pinnacle of engineering innovation and brilliance.
Our test box exudes precision, crafted from durable galvanized color steel plates that enhance robustness while offering an elegant aesthetic. This masterful construction not only provides exceptional durability but also harmoniously blends functionality with style, creating a striking and timeless appearance.
Experience the exceptional craftsmanship of our inner boxes, constructed from premium SUS304 stainless steel plates. Thoughtfully designed with adjustable hanging hole strips, they ensure uniform placement for test tracks. Encased in at least 10 cm of rigid polyurethane foam and glass wool, they provide outstanding thermal insulation. The front doors, a marvel of engineering, are built with high-quality electric wood chicken glass fiber board for superior low-temperature insulation, complemented by silicone foam sealing strips that withstand a wide range of temperatures. Every aspect is meticulously designed to offer ideal environmental conditions, guaranteeing unmatched temperature consistency and reliability.
Efficient air circulation is the lifeblood of consistent testing within our experimental space. Our expertly crafted design facilitates a seamless airflow, creating an environment where every test condition achieves precision and accuracy, setting unprecedented standards for test environment excellence.
Our air supply system exemplifies design excellence, highlighted by multi-blade aluminum wind turbines built to withstand extreme temperatures. With the driving force of powerful motors, air is efficiently distributed to the upper louvers and recirculated from the bottom, maintaining deviations of less than 2 ºC within the -70~100 ºC range. This system, benchmarked against international standards, ensures a stable environment, setting new heights in air supply excellence and precision testing conditions.
Step into the future of testing with our advanced controller operating system, where every function is within effortless reach. This cutting-edge system enhances user interaction with intuitive navigation, simplifying complex testing parameters and bringing sophistication and efficiency right to your fingertips.
Our innovative low-power (8W) temperature and humidity control device delivers unrivaled accuracy, reaching ± 3 ºC precision. This energy-efficient marvel achieves remarkable precision without sacrificing performance, providing a powerful, eco-friendly solution for contemporary testing requirements.
1. Experience a new dimension of visual clarity with our high-resolution display screen. The stunning 7-inch TET true color LCD resistive touch screen, offering up to 800 * 480 resolution, transforms your interaction with testing data and settings. With vivid and interactive visuals, it provides crystal-clear insights at every glance, enhancing your testing experience.
Our impressive 7-inch TET true color LCD resistive touch screen, with up to 800 * 480 resolution, redefines the user experience. It's vibrant colors and enhanced functionality make every detail accessible and visually captivating, ensuring a seamless and engaging interaction.
2. Elevate your test management capabilities with our extensive program capacity. Boasting a memory capable of storing 1000 programs/1000 segments, including 999 total and partial loops, and featuring 10 program linking functions, all complemented by a real-time temperature curve display, it offers unparalleled flexibility and efficiency. This vast storage capability ensures intricate programming and precise execution of testing scenarios, empowering your testing management with exceptional convenience and performance.
Our state-of-the-art product redefines excellence in testing automation with its extraordinary memory capacity. Supporting an impressive 1000 programs each with 1000 segments, and offering 999 total loops alongside 999 partial loops, it caters to the most complex testing scenarios with unprecedented ease. Experience the convenience of linking up to 10 sets of programs, boosted by a real-time temperature curve display for instant queries. This unmatched programming flexibility guarantees that every testing requirement is effortlessly fulfilled, setting a new benchmark in automated testing brilliance.
3. Expansive Data Storage Capacity: Effortlessly manage and secure your extensive data history with our product's capability to store data from 300 days of operation. This cutting-edge feature allows for swift data transfers, either directly to a computer or into the controller, via a convenient network cable. Such secure and efficient data management ensures you can easily track and analyze trends over prolonged periods, providing an invaluable resource for informed decision-making with exceptional ease and efficiency.
Elevate your data management process with our product's seamless transfer of historical data spanning 300 days. With straightforward uploads to either a computer or controller using a network cable, this feature empowers efficient data flow and analysis. This capability is crucial for making informed decisions, ensuring your data management is as streamlined and efficient as possible.
4. Sophisticated Connectivity: Our controller is a marvel of modern connectivity, featuring LAN standard Ethernet communication that smoothly connects up to 16 devices with a single software. Its outflow interface integrates seamlessly into regional networks, offering advanced remote program control capabilities such as real-time monitoring and historical curve playback. With this cutting-edge connectivity, you remain in control from any location, taking your testing capabilities to unprecedented levels of convenience and sophistication.
With LAN standard Ethernet communication, our controller effortlessly connects to up to 16 devices with a single software. The outflow interface integrates seamlessly into regional networks, enabling functions like real-time monitoring and historical curve playback for remote program control. This effortless connectivity guarantees your testing environment remains globally accessible, granting you unmatched control and adaptability.
Our heating and humidification system is a pinnacle of engineering precision, boasting bare wire nickel-chromium alloy electric heating tubes. These tubes offer low thermal inertia, minimal heating overshoot, and exceptional high-precision fluctuations through expertly controlled power. This advanced system meets every heating and humidification requirement with outstanding efficiency and accuracy, ensuring consistent, reliable performance that you can depend on.
Designed with meticulous precision, our system incorporates bare wire nickel-chromium alloy electric heating tubes. These components assure low thermal inertia, minimal heating overshoot, and high-precision fluctuations, thanks to expertly controlled power. This setup ensures extraordinary temperature stability, providing an ideal foundation for achieving precise and meticulous testing outcomes.
1. Advanced Humidification System: Our sophisticated humidification technology features a cutting-edge cylinder (boiler method) for unmatched consistency. The surface humidification (water plate method) accelerates processes while ensuring precision control, leaving the chamber immaculately free of impurities like scale. It performs exceptionally even at low humidity and is designed for easy maintenance and cleaning. The high-quality humidification tube comes with a seamless stainless steel casing with insulation resistance beyond 50M Ω and includes a robust anti-dry burning controller for maximum safety. This innovative system guarantees an optimal testing environment, emphasizing simplicity in maintenance and unrivaled safety.
Our advanced humidification system is a blend of innovation and precision, utilizing a state-of-the-art cylinder (boiler method) to deliver exceptional uniformity. The surface humidification (water plate method) enhances process speed and control precision while keeping the chamber entirely free of impurities like scale. It excels even under low humidity conditions and is easy to maintain and clean; the high-quality humidification tube features a seamless stainless-steel casing with insulation resistance exceeding 50M Ω and includes a robust anti-dry burning controller for superior safety. This system ensures remarkable performance and reliability, precisely managing every aspect of humidification.
2. Maximizing Water Efficiency and Energy Conservation: By harnessing the power of cutting-edge technology, our system masterfully optimizes water usage while conserving energy, providing a sustainable and eco-friendly testing solution. Our unwavering dedication to efficiency ensures maximum performance, minimizing waste and underscoring our commitment to environmental stewardship.
Immerse yourself in a world of seamless efficiency with our masterfully designed system, featuring an expansive 25L front-mounted water tank. Engineered with state-of-the-art quick-connection technology, the system promises swift, effortless plug-in for both water and electricity, making disassembly and maintenance a breeze. Achieve unparalleled precision in dehumidification across three distinct humidity zones, optimizing water usage while meeting the highest national standards for high temperature and humidity applications at 85ºC and 85% RH. Our revolutionary closed design dramatically minimizes water consumption by disabling point cooling and dehumidification systems, setting a new standard in sustainability.
Opt for equipment that not only meets but surpasses the most demanding testing conditions, ensuring unmatched reliability and outstanding performance.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply or Variable Speed Motor for precise air circulation tailored to your needs.
If your product requires precise wind speed control, our cutting-edge solution is your best choice for achieving superior results.
2. Superior Water Supply System: Incorporating advanced RO Reverse Osmosis technology.
Our fully automated system revolutionizes humidification by delivering a pure, consistent water supply through the RO reverse osmosis system, saving you valuable time and maximizing convenience.
3. State-of-the-Art Polymer Film/Rotor Dehumidification System
For testing requiring extreme low-temperature and low-humidity conditions, our innovative cellular chemical dehumidification system offers exceptional performance with humidity as low as 10ºC/10% RH or below.
4. LN.Two/ .LCO.2 - Enhance your testing capabilities with this pioneering solution.
We provide a diverse selection of professional-grade products, sourced directly from leading manufacturers in Europe and the US, guaranteeing the highest quality to meet your needs. LN.Two/ .LCO.2 - Experience precision and control like never before.
Our advanced solenoid valves and integrated control systems are intricately engineered to fulfill your accelerated testing needs, providing rapid temperature reduction with precise control.
5. Ultrasonic Cooling and Humidification System
Purposefully designed to excel in extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is specifically crafted for dynamic high heat load testing, ensuring optimal performance as a crucial auxiliary device.
6. Premium Quality Glass Inner Door with Manual Operation Port
For continuous operations demanding frequent test object movements, our premium glass inner door with a manual operation port (∧ 125Mm * Ea.) minimizes environmental disruption from repeated chamber access, ensuring uninterrupted testing conditions.
7. Cutting-Edge Real-Time Test Data Recorder
Essential for comprehensive temperature evaluations of both the testing environment and the test object, our certified recording solutions are vital, with a specially designed tape recorder tailored for all your precise data acquisition needs.
8. Innovative Computer Connectivity and Operation Recording Software
Our customized connection software, designed for Mattel's environmental measuring machine kitchen, transforms convenience. It enables simultaneous multi-machine monitoring, seamless data access from active machines, and offers groundbreaking electronic functionalities for users.
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