Advanced Battery Pack Flip Quality Tester for Reliable Power Assurance Testing Machine
Product Description
Introducing the remarkable Advanced Humid Hot Testing Machine by Guangdong MENTEK Testing Equipment Co.,Ltd. This state-of-the-art marvel has been meticulously designed to excel in high and low temperature testing. It's perfectly crafted to cater to a diverse range of electrical products, parts, and materials. Dive into the realm of unparalleled environmental simulation and reliability testing with this device, which adeptly manages both constant and gradient temperature fluctuations alongside humidity evaluations. Our premier humidity and heat test chambers strictly adhere to the esteemed Chinese national standards/T10586-2006 and T10592-2008, ensuring that they deliver precision and supreme quality unmatched in the industry.
| Name of the equipment |
Power battery pack flipping test device |
| Model |
MBS-FZ31467.3 |
| Rotation angle |
0~360 degrees |
| Rotation speed |
1°/S~ 12°/S adjustable |
| Direction of rotation |
X Axis, Y Axis, automatic conversion |
| Maximum test space |
W2000*H1000*D3000mm |
| Maximum test weight |
1000 Kilogram |
| External dimensions of the equipment |
W4200*H2000*D2000mm |
| Flip plate size |
W2000*H100*D3000mm |
| Equipment weight |
About 5 tons |
| Control method |
Close-up fine-tuning + long-range touch screen PLC control + computer control |
| Power supply |
AC380V. 5.5 KW |
Relevant standard test requirements
1.1 Our primary focus centers on the comprehensive testing of battery packs or complete systems, ensuring they meet the highest standards of reliability and performance.
1.2 During the test, the object undergoes a precise full 360° rotation at a consistent and controlled pace of 6°/s, ensuring comprehensive assessment from every angle. Following this, it rotates in meticulous increments of 90°, each carefully held for a duration of 1 hour. This rotation sequence ceases after a complete 360°, followed by an observation period lasting a thorough 2 hours, ensuring detailed scrutiny.
1.3 This rigorous test protocol involves a comprehensive 360° rotation around the Y axis at a speed of 6°/s. Following this, 90° incremental rotations are meticulously maintained for an hour each, culminating in a full 360° rotation with a dedicated and diligent 2-hour observation period, ensuring no detail is overlooked.
1.4 Critical Requirements: Throughout the testing process, the power storage system must exhibit zero leakage, shell ruptures, fires, or explosions within the pool bag or system. It is imperative that structural integrity and connection robustness remain uncompromised. Post-test, the insulation resistance must not fall below the critical value of 100Ω/v, ensuring safety and reliability.
The equipment is meticulously aligned with these industry-leading testing standards: ensuring comprehensive adherence to quality and precision.
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat, Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat, China National Standard/T2423.34-2012 Test Z/AnnoDominique. These thorough tests engage with complex temperature and humidity combinations, along with other assessments, ensuring comprehensive performance within the equipment's spectrum.
Intricately designed structure of the testing chamber
Crafted with exquisite precision, the outer shell of this test box is forged from durable, high-quality galvanized color steel plate, ensuring longevity and resilience.
Inside, the chambers boast exceptional craftsmanship with SUS304 stainless steel plates. Ingeniously adjustable hanging hole strips ensure uniform test track placement. The design is fortified with a minimum of 10 cm of rigid polyurethane foam and glass wool, offering superior thermal insulation. The front doors are a marvel of engineering, utilizing high-quality electric wood chicken glass fiber board frames for unparalleled low-temperature insulation, complemented by silicone foam sealing strips that effectively withstand a wide temperature range.
Efficient experimental space air circulation:
A brilliantly devised air supply system features multi-blade aluminum wind turbines that operate with resilience in both high and low temperatures. Robust motors adeptly direct air to the upper louvers and cycle it back from the bottom, ensuring a minimal deviation of less than 2 ºC across the -70~100 ºC range, expertly meeting international standards at 10 precise points.
Advanced controller operating system
Equipped with a cutting-edge low-power (8W) temperature and humidity control device, this system offers exceptional temperature precision with an accuracy of ± 3 ºC, setting a new standard in control efficiency.
1. High-resolution display screen:
A magnificent 7-inch TET true color LCD resistive touch screen captivates viewers with an impressive resolution of 800 * 480, delivering vibrant clarity and advanced user interaction.
2. Extensive program capacity:
Immerse yourself in the unparalleled memory capacity of this exceptional equipment, which boasts an astonishing 1000 programs alongside 1000 segments. Unleash the potential of 999 total loops in conjunction with 999 partial loops, delivering unmatched flexibility and a diverse array of testing scenarios to meet your every need. Discover the boundless innovation of its 10-set program linking feature, accompanied by a real-time temperature curve display, offering immediate and intuitive inquiries, elevating your testing experience to new heights.
3. Expansive Data Storage Capacity:
Seamlessly manage and migrate a vast collection of historical data, with storage capabilities reaching up to 300 days of operations. Simplify data management by effortlessly uploading it to your computer via a network cable or directly transferring it into the controller, guaranteeing efficiency and convenience that is truly second to none.
4. Seamless Connectivity:
Harness the immense power of LAN standard Ethernet communication for a seamless connection between the controller and up to 16 devices through a single software interface. This ensures ease and efficiency, allowing you to integrate with regional networks flawlessly. Experience unparalleled remote program control with advanced functionalities such as real-time monitoring and historical curve playback, providing unmatched insight into your operations.
Sophisticated Heating and Humidification System
Precisely crafted to perfection, our sophisticated system incorporates bare wire nickel chromium alloy electric heating tubes. These tubes are engineered to ensure low thermal inertia and minimal heating overshoot while offering high-precision fluctuations through meticulously controlled power, consistently delivering exceptional and flawless heating performance every time.
1. Cutting-edge Humidifier:
Achieve unparalleled consistency in humidification with our state-of-the-art system, featuring a cutting-edge humidification cylinder (boiler method) that guarantees uniformity. The innovative surface humidification (water plate method) accelerates the process while enhancing control precision, ensuring impurity-free operation within the chamber. Enjoy exceptional performance even at low humidity, with effortless maintenance and cleaning; the high-quality humidification tube is encased within seamless stainless steel, boasting insulation resistance over 50M Ω and equipped with a robust anti-dry burning controller for ultimate safety.
2. Maximizing Water Efficiency and Energy Conservation:
Our expansive 25L front-mounted water tank is designed with an easy-to-use quick-connection mechanism, enabling seamless water and electricity plug-in, facilitating easy disassembly and maintenance. The system delivers precise dehumidification across three distinct humidity zones, optimizing water usage while adhering to stringent national standards for high temperature and humidity conditions, such as 85ºC and 85% RH. When the point cooling and dehumidification system is disabled, our innovative closed design significantly reduces water consumption, setting a benchmark for sustainability.
Choose Equipment that Surpasses the Most Rigorous Testing Conditions
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products requiring exquisite wind speed control, this innovative solution offers unmatched accuracy and stands as your ideal choice.
2. Optimal Water Supply System: RO Reverse Osmosis
Our automatic system expertly streamlines the humidification process by providing a pure, consistent water supply through an advanced RO reverse osmosis system, saving both time and effort while ensuring unmatched convenience.
3. Advanced Polymer Film/Rotor Dehumidification System
For testing scenarios demanding stringent low-temperature and low-humidity environments, our state-of-the-art cellular chemical dehumidification system is the definitive choice. It delivers exemplary performance with humidity range capabilities reaching 10ºC/10% RH or even lower, ensuring precise control for the most challenging testing conditions.
4. LN.Two/ .LCO.2
We offer a comprehensive selection of professional-grade products, sourced directly from top-tier manufacturers in Europe and the United States, ensuring unparalleled quality and reliability. LN.Two/ .LCO.2
Our sophisticated solenoid valves and integrated control systems are meticulously engineered to meet your rapid testing demands, ensuring swift testing and precise temperature reduction with precision control.
5. Ultrasonic Cooling and Humidification System
For those who demand the highest standards of dynamic high heat load testing under the most extreme temperature and humidity conditions, our ultrasonic cooling and humidification system stands as the pinnacle of meticulous innovation. This masterpiece of engineering meets the most rigorous specifications, serving as an indispensable auxiliary device that assures optimal performance. It guarantees that your testing protocols are conducted with the utmost precision and reliability, bringing you peace of mind.
6. Premium Glass Inner Door with Manual Operation Port - Where Elegance Meets Ultimate Functionality
To facilitate flawless operations involving the frequent transport of test objects, our premium glass inner door is equipped with a manual operation port (∧ 125Mm * Ea.), designed to significantly reduce environmental disturbances during continuous chamber access. This sophisticated innovation not only maintains the integrity and consistency of your testing conditions but ensures they are preserved meticulously, free from any disruption.
7. State-of-the-Art Real-Time Test Data Recorder - Where Precision Meets Unwavering Reliability in Every Measurement
In the arena of complex temperature measurement, where every subtlety within the testing environment and the test object is critically important, our certified recording solutions are indispensable. We've carefully engineered a specialized tape recorder that adeptly meets all your data acquisition demands, delivering a level of accuracy and precision that sets a new benchmark in the industry.
8. Cutting-Edge Computer Connectivity and Operation Recording Software - Embrace the future with our groundbreaking software, ensuring seamless integration and efficient operation across every platform. It transforms the way you connect, manage, and oversee your systems, paving the way for a new era of technological advancement.
Our custom-engineered connection software, crafted specifically for Mattel's environmental measuring machine kitchen, revolutionizes convenience and functionality. Its sturdy architecture enables synchronized monitoring of multiple machines, effortless data extraction from active systems, and encompasses the industry's most advanced electronic features, establishing a new benchmark in user experience and operational proficiency.
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