Advanced Battery Pack Flip Testing Equipment for Quality Assurance Battery Test Machine
Product Description
Introducing the extraordinary Advanced Humid Hot Testing Machine from Guangdong MENTEK Testing Equipment Co.,Ltd. This cutting-edge device is meticulously crafted to master the art of high and low temperature testing, catering to a diverse range of electrical products, parts, and materials. Dive into the world of exceptional environmental simulation and reliability testing, seamlessly handling both constant and gradient temperature shifts, along with wet heat evaluations. Adhering to the prestigious Chinese national standards/T10586-2006 and T10592-2008, our top-tier humidity and heat test chambers guarantee unmatched precision and superior quality.
Name of the equipment |
Power battery pack flipping test device |
Model |
MBS-FZ31467.3 |
Rotation angle |
0~360 degrees |
Rotation speed |
1°/S~ 12°/S adjustable |
Direction of rotation |
X Axis, Y Axis, automatic conversion |
Maximum test space |
W2000*H1000*D3000mm |
Maximum test weight |
1000 Kilogram |
External dimensions of the equipment |
W4200*H2000*D2000mm |
Flip plate size |
W2000*H100*D3000mm |
Equipment weight |
About 5 tons |
Control method |
Close-up fine-tuning + long-range touch screen PLC control + computer control |
Power supply |
AC380V. 5.5 KW |
Relevant standard test requirements
1.1 The core focus is on testing battery packs or entire systems.
1.2 The test object undergoes a full 360° rotation at a steady pace of 6°/s, Subsequently, it rotates at 90° increments, each maintained for 1 hour, ceasing rotation after a full 360°, followed by a careful observation period lasting 2 hours.
1.3 The test involves a 360° rotation around the Y axis at a speed of 6°/s. This is followed by incremental 90° rotations, each held for an hour, culminating in a 360° rotation with a dedicated 2-hour observation phase.
1.4 Essential Requirements: The power storage must exhibit no leakage, shell ruptures, fires, or explosions within the pool bag or system. The structural integrity and connections must remain robust and intact. Post-test, the insulation resistance should be no less than 100Ω/v.
The equipment aligns meticulously with these industry-leading testing standards:
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat, Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat, China National Standard/T2423.34-2012 Test Z/AnnoDominique. These tests engage comprehensively with temperature and humidity combinations or other assessments within the equipment's performance spectrum.
Intricately designed structure of the testing chamber
Masterfully crafted with precision, the outer shell of this test box is forged from robust galvanized color steel plate.
Inside, the boxes exhibit exceptional craftsmanship with SUS304 stainless steel plates. Featuring ingeniously adjustable hanging hole strips for uniform test track placement, the design is encapsulated in a minimum of 10 cm of rigid polyurethane foam and glass wool, ensuring superior thermal insulation. The front doors, a testament to engineering brilliance, employ high-quality electric wood chicken glass fiber board frames for outstanding low-temperature insulation, complemented by silicone foam sealing strips capable of enduring a wide temperature spectrum.
Efficient experimental space air circulation:
A brilliantly devised air supply system incorporates multi-blade aluminum wind turbines, resilient to both high and low temperatures. Powered by potent motors, air is skillfully directed to the upper louvers and cycled back from the bottom, ensuring a minimal deviation of less than 2 ºC across the -70~100 ºC range, meeting international benchmarks at 10 distinct points.
Advanced controller operating system
Featuring an avant-garde low-power (8W) temperature and humidity control device, delivering exceptional temperature precision with an accuracy of ± 3 ºC.
1. High-resolution display screen:
A magnificent 7-inch TET true color LCD resistive touch screen dazzles with a remarkable resolution of 800 * 480.
2. Extensive program capacity:
Boasting a colossal memory capacity, featuring 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Benefit from the flexibility of 10 sets of program linking functions, supplemented by a real-time temperature curve display, which is easily accessible for direct inquiries.
3. Expansive data storage capacity:
Effortlessly migrate and manage a treasure trove of historical data encompassing a remarkable 300 days of storage operations. Simplify data management by seamlessly uploading it to a computer via a network cable or directly transferring it into the controller, ensuring unparalleled efficiency and convenience.
4. Seamless connectivity:
Harness the power of LAN standard Ethernet communication to effortlessly connect the controller with unsurpassed ease, accommodating up to 16 devices through a single software interface. The outflow interface smoothly integrates into regional networks, enabling remote program control with cutting-edge functionalities like real-time monitoring and historical curve playback for unmatched operational insight.
Sophisticated heating and humidification system
Designed with exquisite precision, our sophisticated system features bare wire nickel chromium alloy electric heating tubes. These tubes are masterfully crafted to ensure low thermal inertia and minimal heating overshoot, while delivering high-precision fluctuations driven by meticulously controlled power for exceptional heating performance.
1. Cutting-edge Humidifier:
Achieve unmatched consistency in humidification with our advanced system, featuring a state-of-the-art humidification cylinder (boiler method) for exceptional uniformity. The surface humidification (water plate method) accelerates the process while enhancing control precision, ensuring impurity-free operation within the chamber. Enjoy superior performance even at low humidity, with effortless maintenance and cleaning; the high-quality humidification tube is crafted with a seamless stainless steel casing, boasting insulation resistance over 50M Ω, and equipped with a robust anti-dry burning controller for ultimate safety.
2. Maximizing Water Efficiency and Energy Conservation:
Our extensive 25L front-mounted water tank, featuring an intuitive quick-connection design, enables seamless water and electricity plug-in, facilitating easy disassembly and maintenance. The system delivers precise dehumidification across three distinct humidity zones, optimizing water usage while meeting stringent national standards for high-temperature and humidity conditions, including 85ºC and 85% RH. With the point cooling and dehumidification system disabled, our innovative closed design substantially reduces water consumption, exemplifying sustainability.
Choose equipment that surpasses the most rigorous testing conditions
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products requiring precise wind speed control, this innovative solution offers unparalleled accuracy and is your ideal choice.
2. Optimal Water Supply System: RO Reverse Osmosis
Our automatic system effortlessly streamlines the humidification process by delivering pure, consistent water supply through an advanced RO reverse osmosis system, saving valuable time and ensuring ultimate convenience.
3. Advanced Polymer Film/Rotor Dehumidification System
For testing scenarios demanding stringent low-temperature and low-humidity environments, our state-of-the-art cellular chemical dehumidification system is the ultimate choice, providing exemplary performance with humidity range capabilities reaching 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2
We offer a comprehensive collection of professional-grade products, sourced directly from premier manufacturers across Europe and the United States. LN.Two/ .LCO.2
Our sophisticated solenoid valves and integrated control systems are expertly designed to fulfill your rapid testing needs, ensuring accelerated testing and temperature reduction with precision control.
5. Ultrasonic Cooling and Humidification System
For dynamic high heat load testing under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is meticulously engineered to meet the most demanding specifications. This specialized system is equipped as an auxiliary device to guarantee peak performance.
6. Premium Glass Inner Door with Manual Operation Port
To ensure seamless operations involving the frequent movement of test objects, our premium glass inner door with a manual operation port (∧ 125Mm * Ea.) minimizes environmental disruptions caused by repeated chamber access, preserving uninterrupted testing conditions.
7. State-of-the-Art Real-Time Test Data Recorder
In the realm of comprehensive temperature measurement, where every detail of both the testing environment and the test object is crucial, our certified recording solutions stand as your essential tool. We've meticulously engineered a specialized tape recorder that adeptly meets all your data acquisition needs with unmatched accuracy and precision.
8. Cutting-Edge Computer Connectivity and Operation Recording Software - Experience the future of connectivity with our state-of-the-art software that ensures seamless integration and efficient operation across all platforms.
Our bespoke connection software, crafted specifically for Mattel's environmental measuring machine kitchen, revolutionizes convenience and functionality. With its robust capabilities, it enables synchronized multi-machine monitoring, effortless data retrieval from active machines, and provides users with the most sophisticated electronic functionalities available today.
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