High-Precision Battery Pack Vibration Testing Equipment for Accurate Performance Evaluation
Product Description
Introducing the Advanced Humid Hot Testing Machine, a technological marvel engineered by Guangdong MENTEK Testing Equipment Co., Ltd. This precision-crafted apparatus delivers unparalleled performance across diverse temperature testing scenarios, catering to a wide array of electrical products, components, and materials. Immerse yourself in the ultimate environmental simulation and reliability testing, featuring steadfast and gradient temperature changes, combined with rigorous wet heat evaluations. Constructed with meticulous precision, this machine adheres to the prestigious Chinese national standards/T10586-2006 and T10592-2008, ensuring supreme precision and unparalleled quality in our advanced humidity and heat test chambers.
Model |
MBS-ZD300 |
Rated sinusoidal excitation force |
3000 N |
Rated random excitation force |
3000 N |
Impact excitation force (Peak) |
6,000 N |
Maximum displacement (p-p) |
25 mm |
Frequency range |
5 to 4,000Hz |
Rated speed |
2m/s |
Rated acceleration |
500 m/s |
First-order resonant frequency |
2,900Hz±5% |
Maximum load |
100 Kilogram |
Isolation frequency |
3Hz |
Workbench diameter |
∅150mm |
Equivalent quality of moving parts |
2 Kilogram |
External size |
W530×L764×H660mm |
The weight of the table |
About 480 Kilogram |
Cooling method |
Forced air cooling |
Vibration waveform (sine curve)
Frequency |
Vibration parameters |
Larithmic sweep cycle time (7) Hz-200 Hz-7 Hz ) |
Axis |
Number of vibration cycles |
Start |
Reach |
|
|
|
|
∫1 =7 Hz |
∫2 |
A 1 =1Generation N |
15 minutes |
Unknown |
12 |
∫3 |
∫3 |
Small size = 0.8mm |
|
And |
12 |
∫3 |
∫4 -200 Hz |
A2 -8Generation N |
|
The |
12 |
Return to =7 Hz |
|
Amount to |
36 |
∫1~∫4 Lower limit, upper limit frequency ∫2~∫3 Intersection frequency ( ∫2≈ 17.62 Hz ∫4 .≈49.84 Hz) A1 ~A2 Acceleration amplitude; Small size Displacement amplitude |
Note:
The vibration parameter refers to the maximum absolute value of displacement or acceleration, for example: the displacement is 0.8mm. Corresponding peak-peak. The displacement of the value is 1.6mm |
Note: Elevate your testing capabilities with an extensive array of customizable sizing options, perfectly adaptable to suit the unique specifications of any user, ensuring tailored precision and remarkable versatility.
Relevant standard test requirements
Meet the standards:IEC.62133-2012,UL.1642,United Nations38.3 and 31241-2014 standards
Battery electrical safety test:Carefully position the battery according to section 4.5.1 Once the battery is fully charged via the specified test method, it should be stabilized at a temperature of 20ºC±5ºC.As the battery's temperature nears 55ºC±5ºC in the controlled environment,Maintain the conditions for an additional 30minutes,then connect the battery's positive and negative terminals using a wire,Ensure all external resistances are consistently maintained at 80mΩ±20mΩ. Meticulously monitor the battery's temperature variations throughout the test,The test concludes upon satisfying any of the following conditions.
A)The battery's temperature decreases to 20% lower than its peak level;
B) The short circuit duration extends to 24 hours;
It is crucial that the battery neither ignites nor explodes.The peak temperature must not surpass 150ºC.
Note:The resistivity and temperature coefficient of the wire should remain below 5*10-3ºC-1, making it ideal for materials like copper wire.
The battery or battery pack under test must be carefully stabilized to ensure the casing's temperature reaches 55±2ºC. Subsequently, maintain the battery or battery pack at 55±2ºC with total external resistance during testing kept below0.1 ohm. This short-circuit condition should be applied at the shell temperature of the battery or battery pack.Continue observing for at least 1 hour after returning to 55±2ºC. The battery or battery pack must be thoroughly reassessed.The entire experimental duration is 6 hours.
Main features:
Outer box 2.0MmSkillfully finished with a double-sided plastic spray on galvanized cold-rolled steel plate, complemented by an exquisite high-quality baking paint treatment.Inner box 1.5MmSUS.Elegantly crafted from #201 Stainless steel, our product promises unwavering durability and unmatched efficiency.
Comprehensive Smoke Exhaust and Ventilation Functions:Effortlessly access the strategically placed air inlet on the left side of the equipment, guaranteeing optimal airflow and maintaining the ideal testing environment.Ingenious design places the smoke outlet at the top, ensuring rapid and effective smoke dispersion to maintain clarity and performance.Our innovative top blower is engineered to ensure the smooth passage of exhaust gas during tests, enhancing overall efficiency.Strategically reserve an exhaust pipe to channel emissions outdoors, preserving a pristine and contamination-free test environment.
Featuring an advanced safety explosion-proof design, the observation window is constructed with three-layer tempered glass, providing ultimate protection and peace of mind.Further enhanced by an explosion-proof barrier wire, the glass window durability is unmatched, ensuring safety and security at all times.The test box is meticulously organized into three carefully structured segments: the robust inner layer,The durable and resilient outer layer,And the expertly designed middle mezzanine, delivering incomparable protection and stability.Precision Measurement and Engineering ExcellenceExquisite Craftsmanship of the Test Box DoorAchieving enduring durability, the door is constructed with high-strength stainless steel hinges, exemplifying superior engineering.Ensuring a reliable and secure operation every time, your testing processes are both safe and efficient.
Engineered to exceed industry benchmarks, our equipment is designed to meet the following rigorous testing standards:
Comprehensive compliance with National Standards, including T2423.1-2008 (Low Temperature), T4243.2-2008 (High Temperature - Partial), T2433.3-2006 (Constant Humidity and Heat), T2423.4-2008 (Decibel - Change, Damp Heat), and T2423.34-2012 (Z/AnnoDominique - Advanced Temperature and Humidity Combinations).
The intricately engineered structure of the testing chamber is a testament to leading-edge design and innovation.
With a focus on superior craftsmanship, the outer shell is constructed from robust galvanized color steel plates, ensuring enduring durability and resilience.
The inner boxes showcase superior craftsmanship using SUS304 stainless steel plates. Thoughtfully included adjustable hanging hole strips enable uniform test track placement. The construction is fortified with at least 10 cm of rigid polyurethane foam and glass wool, delivering excellent thermal insulation. The front doors are crafted from high-quality electric wood chicken glass fiber board frames for exceptional low-temperature insulation, complemented by silicone foam sealing strips that endure a vast temperature range.
Efficient air circulation significantly enhances the experimental space and overall testing conditions:
Our sophisticated air supply system employs resilient multi-blade aluminum wind turbines, impervious to extreme temperatures. Driven by powerful motors, air circulates efficiently through upper louvers and returns from the bottom, maintaining a deviation of less than 2 ºC across the -70~100 ºC range, a standard that meets international benchmarks with 10-point accuracy.
Innovative Controller Operating System
Equipped with a pioneering low-power (8W) temperature and humidity control device, achieving unmatched precision in temperature regulation with an accuracy of ± 3 ºC.
1. High-Resolution Display Screen:
Featuring an exquisite 7-inch TET true color LCD resistive touch screen, it offers phenomenal resolution up to 800 * 480 for crystal-clear and vibrant visuals.
2. Extensive Program Capacity:
Unleash the power of vast memory storage with an impressive capacity of 1000 programs and 1000 segments, complemented by 999 total loops and 999 partial loops. Experience the seamless integration of 10 sets of program linking functions, complete with a real-time temperature curve display that is instantly accessible for direct inquiries, ensuring unmatched ease and efficiency in operation.
3. Expansive Data Storage Capacity:
Effortlessly manage your data with the ability to transfer up to 300 days of historical storage, ensuring accessibility and security. This system allows for convenient data upload to a computer through a network cable or direct input into the controller, enhancing your operational capabilities.
4. Seamless connectivity:
Harness the seamless power of connectivity with our LAN standard Ethernet communication. Our cutting-edge controller effortlessly connects up to 16 devices through a singular software interface, enabling smooth integration into regional networks. This innovative system supports remote program control, real-time monitoring, and playback of historical curves, ensuring streamlined, efficient, and cohesive operations.
Experience the epitome of precision and reliability with our advanced heating and humidification system, meticulously designed to provide extraordinary performance and consistency.
Our sophisticated heating system exemplifies meticulous engineering, crafted with precision for superior performance. Featuring bare wire nickel chromium alloy electric heating tubes, it offers minimal thermal inertia and negligible heating overshoot, ensuring precise temperature control. Expertly managed power regulation makes this an ideal solution for demanding applications requiring high-precision temperature fluctuation.
1. Cutting-edge Humidifier:
Experience unparalleled humidification precision with our state-of-the-art system, utilizing an innovative cylinder (boiler method) for exceptional consistency. The surface humidification (water plate method) accelerates the process while maintaining control, preventing impurities such as scale in the chamber. Ideal for low humidity environments, this system ensures effortless maintenance and cleaning. The humidification tube's stainless steel casing boasts insulation resistance over 50M Ω, enhanced with a reliable anti-dry burning controller for superior safety.
2. Maximizing Water Efficiency and Energy Conservation:
Our pioneering system features a substantial 25L front-mounted water tank, designed for user-friendly quick connection, allowing rapid water and electricity plug-in for simplicity in disassembly and maintenance. Achieving precise dehumidification across three humidity zones, it optimizes water usage while adhering to national standards for high-temperature and humidity settings like 85ºC and 85% RH. The innovative closed design significantly reduces water consumption by deactivating the point cooling and dehumidification system, epitomizing sustainability.
Select equipment that consistently surpasses the most rigorous testing conditions, guaranteeing reliable and accurate results with every use.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply or Variable Speed Motor for unrivaled precision control.
This cutting-edge solution is perfectly tailored for products requiring meticulous wind speed control, ensuring optimal conditions for your exacting testing requirements.
2. Optimal Water Supply System: RO Reverse Osmosis
Our automatic system revolutionizes humidification by delivering a precise and consistent water supply through an RO reverse osmosis system. This innovation saves valuable time and provides unmatched convenience, making it an essential asset for rigorous testing environments.
3. Advanced Polymer Film/Rotor Dehumidification System
Opt for our revolutionary cellular chemical dehumidification system, ideal for tests requiring stringent low-temperature and low-humidity conditions. This system delivers exceptional performance within a humidity range as low as 10ºC/10% RH, setting new benchmarks for precision testing.
4. LN.Two/ .LCO.2
Discover a comprehensive array of professional-grade products, directly sourced from Europe's and the United States' leading manufacturers, ensuring unparalleled quality and reliability. LN.Two/ .LCO.2
Our expertly crafted solenoid valves and integrated control systems are meticulously designed to exceed your rapid testing demands. Achieve expedited temperature reduction controls with precision, delivering impeccable testing results that align with your stringent requirements.
5. Ultrasonic Cooling and Humidification System
Our ultrasonic cooling and humidification system is a marvel of engineering, crafted to withstand the most demanding high heat load tests under extreme conditions. It stands as an essential auxiliary device, designed to surpass the most stringent requirements and ensure optimal performance and unwavering reliability in your test results.
6. Premium Glass Inner Door with Manual Operation Port
For operations requiring frequent relocation of test objects, our premium glass inner door is an exemplary solution. With a manual operation port (∧ 125Mm * Ea.), it significantly reduces environmental disruption from repeated chamber access, ensuring seamless and uninterrupted testing operations.
7. State-of-the-Art Real-Time Test Data Recorder
In pursuit of comprehensive and precise temperature measurements for both the testing environment and the test object, our certified recording solutions serve as indispensable allies. Our specialized tape recorder is meticulously crafted to cater to all your data acquisition needs with unmatched precision, ensuring every vital detail is captured effortlessly.
8. Experience the Future with Our Cutting-Edge Computer Connectivity and Advanced Operation Recording Software
Our specially crafted connection software, engineered with Mattel's environmental measuring machine kitchen in mind, revolutionizes convenience through its robust functionalities. It empowers users with the capability for simultaneous multi-machine monitoring, offering seamless data access from active machines. This state-of-the-art software delivers sophisticated electronic functionalities, ensuring users remain at the pinnacle of technological innovation.
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