Advanced Battery Pack Flip Test Quality Assurance Testing Equipment Analysis
Product Description
Discover the revolutionary Advanced Humid Hot Testing Machine, an extraordinary innovation by Guangdong MENTEK Testing Equipment Co.,Ltd. This cutting-edge device is expertly crafted to perform with unparalleled precision in high and low-temperature testing, accommodating a diverse spectrum of electrical products, components, and materials. Experience the extraordinary capabilities of environmental simulation and reliability testing that include consistent or gradient temperature variations, alongside thorough wet heat assessments. Engineered meticulously in line with Chinese national standards/T10586-2006 and T10592-2008, our advanced humidity and heat test chambers epitomize precision and superior quality, establishing an unprecedented benchmark in testing excellence.
| Name of the equipment |
Power battery pack flipping test device |
| Model |
MBS-FZ31467.3 |
| Rotation angle |
0~360 degrees |
| Rotation speed |
1°/S~ 12°/S adjustable |
| Direction of rotation |
X Axis, Y Axis, automatic conversion |
| Maximum test space |
W2000*H1000*D3000mm |
| Maximum test weight |
1000 Kilogram |
| External dimensions of the equipment |
W4200*H2000*D2000mm |
| Flip plate size |
W2000*H100*D3000mm |
| Equipment weight |
About 5 tons |
| Control method |
Close-up fine-tuning + long-range touch screen PLC control + computer control |
| Power supply |
AC380V. 5.5 KW |
Relevant standard test requirements
1.1 The specific test subject for this examination is a battery pack or battery system.
1.2 The test object is subjected to a complete 360-degree rotation at a regulated speed of 6 degrees per second, Thereafter, it rotates in precise 90-degree increments, holding each stance for one hour, completing the 360-degree rotational cycle, followed by an observation period lasting two hours.
1.3 The test subject undergoes an accurate 360-degree rotation around the Y axis at a speed of 6 degrees per second, succeeded by incremental 90-degree rotations, sustaining each increment for one hour, completing the rotation, and subsequently observing for two hours.
1.4 Power storage requirements: There must be no leakage, casing rupture, fire, or explosion of the pack or system. The connection must remain steadfast, and the structural integrity intact. Following the test, the insulation resistance value should not fall below 100 ohms per volt.
The equipment is designed to comply with the following industry-leading testing standards:
National Standard/T2423.1-2008 Test A: Low Temperature; National Standard/T4243.2-2008 Test B: High Temperature (Partial); National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat; Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat; China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in comprehensive temperature and humidity combinations or other evaluations within the equipment's dynamic performance spectrum.
Intricately designed structure of the testing chamber
Exceptionally crafted, the outer shell of the test box is composed of superior, durable galvanized color steel plate, ensuring long-lasting durability and resilience.
The inner boxes are a showcase of exceptional craftsmanship, constructed with SUS304 stainless steel plates. Ingeniously integrated adjustable hanging hole strips enable uniform test track placement. Enveloped in no less than 10 cm of solid polyurethane foam and glass wool, these thermal insulation layers ensure optimal performance. The front doors, marvels of engineering, are framed with high-quality electric wood chicken glass fiber board for outstanding low-temperature insulation, further enhanced by silicone foam sealing strips adept at enduring a wide temperature range.
Efficient and dynamic experimental space air circulation:
The expertly engineered air supply system employs multi-blade aluminum wind turbines, resilient to extreme temperatures. Driven by powerful motors, air is directed efficiently to the upper louvers and returns from the bottom, maintaining a temperature deviation of less than 2 degrees Celsius across the -70 to 100 degrees Celsius range, consistently meeting international benchmarks evaluated at 10 points.
Advanced controller operating system
Equipped with a pioneering low-power (8W) temperature and humidity control device, this system guarantees exceptional precision in temperature control with an accuracy reaching ± 3 degrees Celsius.
1. High-resolution display screen:
Boasting a remarkable 7-inch TET true color LCD resistive touch screen, it features an impressive resolution of up to 800 * 480, providing a visually stunning display.
2. Extensive program capacity:
Boasting exceptional memory capabilities, this cutting-edge equipment can accommodate up to 1000 programs, each crafted with 1000 segments, and includes a staggering 999 total loops, alongside 999 partial loops. Revel in the effortless convenience offered by the 10 sets of program linking functions. Complemented by a real-time temperature curve display, this feature is readily accessible for seamless direct query and comprehensive analysis.
3. Expansive Data Storage Capacity:
Effortlessly harness the remarkable capability to transfer historical data from a robust 300-day storage operation. Seamlessly upload this data to a computer using a network cable, or choose to load it directly into the controller, ensuring your operations remain smooth, seamless, and uninterrupted.
4. Unmatched Seamless Connectivity:
Experience the pinnacle of connectivity with our LAN standard Ethernet communication. The controller connects with unparalleled ease, managing up to 16 devices using a singular software interface. This outflow interface gracefully integrates into regional networks, unlocking state-of-the-art remote program control with innovative features such as real-time monitoring and historical curve playback.
State-of-the-Art Heating and Humidification System
Engineered to perfection with unparalleled precision, our system features bare wire nickel chromium alloy electric heating tubes. These components guarantee minimal thermal inertia, negligible heating overshoot, and precise fluctuations, delivering consistently outstanding performance through meticulously controlled power regulation.
1. Innovative Humidifier Design:
For unparalleled consistency in humidification, our advanced system leverages a state-of-the-art humidification cylinder (boiler method) for exceptional uniformity. The efficient surface humidification (water plate method) accelerates performance while enhancing precision control, effectively eliminating impurities such as scale within the chamber. Performance remains outstanding even in low humidity conditions, with maintenance and cleaning made effortless. Our high-quality humidification tube features a seamless stainless steel casing, boasting impressive insulation resistance exceeding 50M Ω. It is equipped with a robust anti-dry burning controller to ensure superior safety.
2. Maximizing Water Efficiency and Energy Conservation:
Our system includes an ample 25L front-mounted water tank with an intelligent quick-connection design for rapid water and electricity plug-ins, enabling swift disassembly and maintenance. It delivers precise dehumidification across three distinct humidity zones, optimizing water usage while fully complying with national standards for high-temperature and humidity environments like 85ºC and 85% RH. When the point cooling and dehumidification system is on standby, our innovative closed design significantly reduces water consumption, embodying eco-friendly sustainability.
Select equipment that surpasses the most rigorous testing standards with excellence.
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products that demand precise wind speed control, this cutting-edge solution stands unrivaled in delivering optimal performance with unmatched precision.
2. Superior Water Supply System: RO Reverse Osmosis
Our automatic system revolutionizes the humidification process by offering a pure, consistent water supply through an RO reverse osmosis system. Save valuable time and enjoy unparalleled convenience with this advanced feature.
3. Advanced Polymer Film/Rotor Dehumidification System
When your testing needs demand stringent low-temperature and low-humidity conditions, our innovative cellular chemical dehumidification system stands as your ideal choice. It delivers exceptional performance with a humidity range reaching up to 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2
We offer a comprehensive selection of professional-grade products, sourced directly from the foremost manufacturers in Europe and the United States, ensuring superior quality and reliability. LN.Two/ .LCO.2
Our sophisticated solenoid valves and integrated control systems are meticulously crafted to meet your specific requirements for accelerated testing and rapid temperature reduction, ensuring precision control and unmatched reliability.
5. Ultrasonic Cooling and Humidification System
In the realm of dynamic high heat load testing under the most challenging temperature and humidity conditions, our masterpiece-the ultrasonic cooling and humidification system-is a marvel of engineering brilliance. Crafted to meet the highest standards, this exceptional system serves as the perfect auxiliary device, ensuring that optimal performance is not just a goal, but a guarantee.
6. Premium Glass Inner Door with Manual Operation Port
For operations requiring frequent movement of test objects, the premium glass inner door featuring a manual operation port (∧ 125Mm * Ea.) is a game-changer. It effectively reduces environmental impact caused by repetitive chamber access, preserving the integrity of testing conditions, and ensuring that your testing process remains seamless and uninterrupted.
7. Cutting-Edge Real-Time Test Data Recorder
For those who demand precision and detail in temperature measurements, both of the testing environment and the test object, our certified recording solutions are essential. With a specialized tape recorder meticulously crafted for excellence, you achieve unmatched precision and reliability in data acquisition, capturing every critical detail with flawless accuracy.
8. Experience the Future with Our Cutting-Edge Computer Connectivity and State-of-the-Art Operation Recording Software
Our bespoke connection software is a revolutionary force in Mattel's environmental measuring machine kitchen. Designed for excellence, it offers robust and powerful capabilities that transform convenience into an art form. Enjoy simultaneous multi-machine monitoring, effortless data access from all active machines, and the ultimate in advanced electronic functionalities, empowering you with efficiency and effectiveness like never before.
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