High-Precision Horizontal Extrusion Needle Tester for Quality Control Solutions Testing Equipment
Product Description
Introducing the groundbreaking Advanced Humid Hot Testing Machine, a remarkable feat of innovation by Guangdong MENTEK Testing Equipment Co.,Ltd. This state-of-the-art device is expertly engineered to excel in both high and low temperature testing, making it an essential tool for a wide array of electrical products, components, and materials. Offering unparalleled environmental condition simulation and rigorous reliability testing, it expertly handles both stable and variable temperature changes, as well as detailed wet heat assessments. Crafted in strict compliance with Chinese national standards/T10586-2006 and T10592-2008, our premier humidity and heat test chambers promise precise performance and unwavering durability.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant standard test requirements
1.1 The test object is the battery pack or system
1.2 Pressurization according to the following conditions:
1.2.1 Extruded plate form: The design uses a garden cylinder with a 75mm radius, ensuring that the length of this semi-cylindrical body extends beyond the height of the test object, but remains within 1mm.The height of the object, but not more than 1mm.
1.2.2 Squeezing direction: Focuses on both the X and Y axes, with the X axis aligning with the vehicle's movement direction, and the Y axis being perpendicular to it.
1.2.3 Squeezing degree: Compression is halted when the force reaches 200KN or deformation reaches 30% of the object's size along the squeezing axis.
1.2.4 Maintain pressure for a duration of 10 minutes, followed by a 1-hour observation phase.
1.3 Requirements: The battery pack or system must not ig-nite or explodeAnd so on.
The equipment aligns with these top-tier testing standards
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat. Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat, China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in exhaustive temperature and humidity combinations or other evaluations within the equipment's performance capabilities.
Intricately designed structure of the testing chamber
Meticulously crafted, the test box's outer shell is constructed with sturdy galvanized color steel plates, ensuring long-lasting durability.
The inner compartments exhibit masterful craftsmanship with SUS304 stainless steel plates. Ingeniously equipped with adjustable hanging hole strips for uniform test track alignment. Encased in a minimum of 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers promise superior performance. The front doors, a marvel of engineering, utilize premium electric wood chicken glass fiber board frames for exceptional low-temperature insulation, along with silicone foam sealing strips that withstand an extensive temperature range.
Efficient experimental space air circulation:
Featuring a skillfully designed air supply system with multi-blade aluminum wind turbines, capable of withstanding extreme temperatures. Driven by powerful motors, air is efficiently directed to the upper louvers and recirculated from the base, maintaining a temperature variance of less than 2 ºC over the -70~100 ºC range, in adherence to international standards (benchmarked at 10 points).
Advanced controller operating system
Equipped with an innovative low-power (8W) temperature and humidity control device, offering outstanding precision in temperature regulation with an accuracy of ± 3 ºC.
1. High-resolution display screen:
Discover the breathtaking 7-inch TET true color LCD resistive touch screen, featuring an impressive resolution of up to 800 * 480.
2. Extensive program capacity:
Experience unmatched ease and efficiency with our device's remarkable memory capacity, capable of storing up to 1000 programs and 1000 segments. Enjoy the versatility of 999 total loops and 999 partial loops, which facilitate flawless performance. The groundbreaking 10 sets of program linking functions are further enhanced by a real-time temperature curve display, offering instant access to critical data, ensuring you remain at the forefront of precision and quality.
3. Expansive Data Storage Capacity:
Easily manage and transfer your essential data with our cutting-edge system. Benefit from the capability to store historical data from an impressive 300 days of operation. Effortlessly transfer this valuable information to your computer via a user-friendly network cable or directly load it into the controller, guaranteeing that your data is always within reach.
4. Seamless Connectivity:
Unlock the ultimate in connectivity with our LAN standard Ethernet communication, which seamlessly links the controller to up to 16 devices using a single software. The outflow interface effortlessly integrates into regional networks, enabling remote program control with revolutionary features like real-time monitoring and historical curve playback, ensuring continuous operation and unmatched performance.
Sophisticated Heating and Humidification System
Our meticulously engineered heating system employs bare wire nickel chromium alloy electric heating tubes, crafted for low thermal inertia and minimal heating overshoot. With high-precision fluctuations, expertly controlled power ensures consistent and reliable performance for all your testing requirements.
1. Cutting-edge Humidifier:
Our state-of-the-art humidification system is a testament to innovation and efficiency, utilizing a cutting-edge humidification cylinder (boiler method) for exceptional uniformity. This is further enhanced by a surface humidification (water plate method) process that enhances performance while maintaining precision control. The chamber is kept free from impurities such as scale, offering outstanding maintenance convenience and low-humidity performance. The high-quality, seamless stainless steel humidification tube boasts insulation resistance over 50M Ω and a robust anti-dry burning controller, enforcing superior safety standards.
2. Maximizing Water Efficiency and Energy Conservation:
Our system features an impressive 25L front-mounted water tank with an intuitive quick-connect design for easy plug-in of water and electricity. The swift disassembly and maintenance capabilities are complemented by precise dehumidification across three humidity zones, optimizing water usage and adhering to stringent national standards in high-temperature and humidity conditions of 85ºC and 85% RH. The innovative closed design significantly reduces water consumption, exemplifying sustainability.
Choose Equipment That Surpasses the Most Rigorous Testing Conditions
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products requiring precise wind speed control, our cutting-edge solution is your ideal choice, offering tailored performance that fulfills your exact specifications.
2. Optimal Water Supply System: RO Reverse Osmosis
Streamline your humidification process with our automatic system, delivering pure, consistent water through an RO reverse osmosis system. Save valuable time while ensuring optimal convenience and reliability.
3. Advanced Polymer Film/Rotor Dehumidification System
Meet stringent testing demands with our exceptional cellular chemical dehumidification system, delivering outstanding performance in low-temperature and low-humidity conditions. Achieve a remarkable humidity range of up to 10ºC/10% RH or lower with this advanced, reliable technology.
4. LN.Two/ .LCO.2
We proudly offer a comprehensive range of professional-grade products, sourced directly from leading manufacturers in Europe and the United States, ensuring quality and reliability. LN.Two/ .LCO.2
Our advanced solenoid valves and integrated control systems are meticulously crafted to meet your rapid testing needs. Achieve accelerated testing and precise temperature control with unparalleled accuracy.
5. Ultrasonic Cooling and Humidification System
When it comes to managing dynamic high heat load testing under the most challenging temperature and humidity conditions, our ultrasonic cooling and humidification system is the pinnacle of engineering excellence. Designed with precision and care, this robust auxiliary device meets the highest standards, ensuring that your operations are not only optimal but also exceptionally reliable.
6. Premium Glass Inner Door with Manual Operation Port
Elevate your testing experience with the sophisticated design of our glass inner door, complete with a manual operation port (∧ 125Mm * Ea.). This intelligent feature is crafted to minimize environmental disturbances caused by frequent chamber access, thus maintaining the integrity of your testing conditions with unmatched precision and continuity.
7. State-of-the-Art Real-Time Test Data Recorder: Transform your testing process with our state-of-the-art real-time test data recorder. It meticulously documents every minute detail with unparalleled precision, placing the most dependable data right at your fingertips, thereby elevating your decision-making capabilities to the next level.
When precision in temperature measurement is paramount, both within the testing environment and the test object, our certified recording solutions stand unrivaled. These specialized tape recorders are meticulously engineered to fulfill all your data acquisition requirements with supreme accuracy and reliability, promising outstanding performance every time.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Embrace the future of testing with our cutting-edge computer connectivity and operation recording software. Seamlessly integrated with your existing systems, it revolutionizes data management, offering unprecedented operational efficiency and elevating your testing capabilities to new heights.
Our tailor-made connection software, designed specifically for Mattel's environmental measuring machine kitchen, sets a new benchmark in user convenience. With its advanced features, it facilitates simultaneous monitoring of multiple machines, offers effortless real-time data access, and delivers superior electronic functionalities, significantly enhancing the user experience and setting a new industry standard.
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