Advanced Power Battery Needle Extrusion Tester Testing Equipment for Quality Assurance Analysis
Product Description
Presenting the extraordinary Advanced Humid Hot Testing Machine, an epitome of innovation and mastery by Guangdong MENTEK Testing Equipment Co., Ltd. This high-performance marvel is meticulously designed to set the benchmark in both high and low temperature testing for a diverse array of electrical products, parts, and materials. Immerse yourself in an unmatched realm of environmental simulation and reliability assessments, encompassing both steady and transitional temperature changes, alongside comprehensive wet heat evaluations. Engineered in strict adherence to Chinese national standards/T10586-2006 and T10592-2008, our cutting-edge humidity and heat test chambers stand as a hallmark of accuracy and excellence.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant Standard Test Requirements
1. Safety Test of Monomer Battery: The meticulous extrusion test unfolds as follows: 1. .1 Initially, the monomer battery undergoes charging as per the 6.1.3 method and is subject to testing under these rigorous conditions:
A) Squeezing Direction: The force is applied perpendicular to the orientation of the battery pole plate (refer to Figure 1).
B) Plate Form Used for Extrusion: The plate features a radius of 75mm,crafted with a semicircular body, where its semi-cylinder length (L) surpasses the dimensions of the battery being squeezed.
C) Speed of Squeezing Process: (5±1) mm/s
D) Degree of Squeezing: The test concludes when the voltage drops to 0V, the deformation reaches 30%, or the extrusion force attains 200kN.Upon reaching the back stop,cease squeezing operations and maintain observation for 1 hour.
2. In a battery module safety test, the extrusion process is executed through these steps: 1. 1 Commence by charging the monomer battery as delineated in the 6.1.4 method, followed by testing under the ensuing conditions:
A) The direction which subjects the battery module to the highest likelihood of squeezing within the vehicle's layout is replicated.In cases where the most susceptible squeezing direction is indeterminate, it defaults to a position perpendicular to the monomer battery. Pressure application follows the predetermined arrangement direction (illustrated in Figure 3).
B) For extrusion, a semicircular body with a 75mm radius is employed, designed as a semi-cylinder.The body extends beyond the battery's length but remains within 1 meter.
C) Speed for Squeezing: (5±1) mm/s
D) Squeezing Degree: Assess when the battery module's deformation attains 30%, or the extrusion force meets the storage threshold,amounting to 1000 times the battery module's weight or the maximum figure from Table 2, sustain for 10 minutes, and continue observation for 1 hour.
Table 2: Squeezing Force Selection Table
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
Our equipment steadfastly adheres to the following esteemed industry-testing standards:
National Standard/T2423.1-2008 Test A: Low Temperature National Standard/T4243.2-2008 Test B: High Temperature (Partial) National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in comprehensive temperature and humidity combinations or other assessments within the equipment's performance spectrum.
Intricately designed structure of the testing chamber
Meticulously crafted with unwavering precision, the outer shell of the test box is robustly constructed from durable, galvanized color steel plate, promising longevity and resilience.
The inner sanctums of these testing marvels are forged from the finest SUS304 stainless steel plates, exemplifying superior craftsmanship. Ingeniously included adjustable hanging hole strips ensure uniform test track placement. Encapsulated in no less than 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers guarantee optimal performance. The front doors, a testament to engineering prowess, are crafted with high-quality electric wood chicken glass fiber board frames, delivering exceptional low-temperature insulation. This is perfectly complemented by silicone foam sealing strips, resilient across a broad temperature range.
Efficient experimental space air circulation:
A masterfully devised air supply system employs sophisticated multi-blade aluminum wind turbines, impervious to the extremes of both high and low temperatures. Driven by powerful motors, air is seamlessly channeled to the upper louvers and returns from the bottom, maintaining a precision deviation of less than 2 ºC across the -70~100 ºC range, as internationally benchmarked at 10 points.
Advanced controller operating system
Equipped with a pioneering low-power (8W) temperature and humidity control device, this system ensures unparalleled precision in temperature management, achieving accuracy of ± 3 ºC.
1. High-resolution display screen:
Introducing a breathtaking 7-inch TET true color LCD resistive touch screen, boasting a staggering resolution of up to 800 * 480, delivering visuals with stunning clarity and vibrancy.
2. Extensive program capacity:
With a vast memory capacity, this system accommodates 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Experience the convenience of 10 sets of program linking functions, complemented by an intuitive real-time temperature curve display, readily accessible for direct queries.
3. Expansive data storage capacity:
Effortlessly manage data with a robust storage capability, holding historical data from 300 days of operation. Seamlessly transfer data to a computer through a network cable or directly load it into the controller for unparalleled ease of access.
4. Seamless connectivity:
Harnessing the power of LAN standard Ethernet communication, this controller connects with effortless ease, supporting up to 16 devices with a single sophisticated software system. The outflow interface integrates seamlessly into regional networks, enabling remote program control with advanced functions such as real-time monitoring and historical curve playback.
Sophisticated heating and humidification system
Expertly engineered with precision, the system features high-grade bare wire nickel chromium alloy electric heating tubes. These promise low thermal inertia, minimal heating overshoot, and achieve high-precision fluctuations through meticulously controlled power management.
1. Cutting-edge Humidifier:
For unmatched consistency in humidification, our advanced system employs a state-of-the-art humidification cylinder (boiler method), ensuring remarkable uniformity. The surface humidification (water plate method) expedites the process while enhancing control precision, leaving no impurities such as scale within the chamber. It delivers outstanding performance even at low humidity, with streamlined maintenance and cleaning. The high-quality humidification tube features a seamless stainless steel casing, boasting an insulation resistance exceeding 50M Ω, and is equipped with a robust anti-dry burning controller for superior safety.
2. Maximizing Water Efficiency and Energy Conservation:
Embrace innovation with our state-of-the-art system, featuring a spacious 25L front-mounted water tank designed for seamless plug-and-play connectivity of water and electricity. With an intuitive quick-connection design, maintenance and disassembly have never been easier. Experience precision dehumidification across three distinct humidity zones, optimizing water usage while strictly adhering to national standards for high-temperature and humidity environments like 85ºC and 85% RH. Even when the point cooling and dehumidification system is disabled, our closed design remarkably reduces water consumption, embodying a commitment to sustainability.
Choose equipment that not only meets but exceeds the most rigorous testing conditions.
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor for tailored airflow solutions.
When precision in wind speed control is non-negotiable, this innovative solution stands as your ideal choice.
2. Optimal Water Supply System: RO Reverse Osmosis for unmatched water purity and efficiency.
Our automatic system revolutionizes the humidification process, supplying pure and consistent water via an RO reverse osmosis system, saving invaluable time and ensuring ultimate convenience.
3. Advanced Polymer Film/Rotor Dehumidification System offers outstanding performance.
For testing that demands exacting low-temperature and low-humidity conditions, our cutting-edge cellular chemical dehumidification system is unparalleled, offering performance with a humidity range reaching down to 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2
We provide a sophisticated collection of professional-grade products, sourced directly from top-tier manufacturers in Europe and the United States. LN.Two/ .LCO.2
Our high-tech solenoid valves and integrated control systems are engineered for rapid testing needs, ensuring swift temperature reduction and precision control.
5. Ultrasonic Cooling and Humidification System for superior testing environments.
Engineered for dynamic high heat load testing under extreme temperature and humidity, our ultrasonic cooling and humidification system meets the most exacting requirements. This specialized system acts as an auxiliary device, ensuring optimal performance.
6. Premium Glass Inner Door with Manual Operation Port for efficient workflow.
Optimize operations involving frequent movement of test objects with our glass inner door, featuring a manual operation port (∧ 125Mm * Ea.). This design minimizes environmental disruptions caused by repeated chamber access, ensuring seamless testing conditions.
7. State-of-the-Art Real-Time Test Data Recorder for precision data acquisition.
For comprehensive temperature measurements of both the testing environment and test objects, rely on our certified recording solutions. A specially designed tape recorder satisfies all your data acquisition needs with unparalleled precision.
8. Cutting-Edge Computer Connectivity and Operation Recording Software for enhanced user experience.
Our custom connection software, crafted specifically for Mattel's environmental measuring machine kitchen, redefines user convenience with breakthrough capabilities. It supports simultaneous multi-machine monitoring, seamless data access from active machines, and offers the most advanced electronic functionalities for users.
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