Advanced Battery Pack Flip Testing Equipment for Quality Assurance Tester Machine
Product Description
Introducing the extraordinary Advanced Humid Hot Testing Machine, a masterpiece of engineering by the revered Guangdong MENTEK Testing Equipment Co.,Ltd. This highly advanced apparatus is meticulously designed to perform superior high and low temperature testing on a diverse range of electrical products, components, and materials. Revel in unmatched environmental simulation and reliability testing, offering both constant and gradient temperature fluctuations alongside comprehensive wet heat evaluations. Crafted in strict accordance with esteemed Chinese national standards/T10586-2006 and T10592-2008, our cutting-edge humidity and heat test chambers are the epitome of precision and quality.
Name of the equipment |
Power battery pack flipping test device |
Model |
MBS-FZ31467.3 |
Rotation angle |
0~360 degrees |
Rotation speed |
1°/S~ 12°/S adjustable |
Direction of rotation |
X Axis, Y Axis, automatic conversion |
Maximum test space |
W2000*H1000*D3000mm |
Maximum test weight |
1000 Kilogram |
External dimensions of the equipment |
W4200*H2000*D2000mm |
Flip plate size |
W2000*H100*D3000mm |
Equipment weight |
About 5 tons |
Control method |
Close-up fine-tuning + long-range touch screen PLC control + computer control |
Power supply |
AC380V. 5.5 KW |
Relevant Standard Test Requirements
1.1 The test subject is a meticulously designed battery pack or system.
1.2 The test subject undergoes a seamless 360° rotation at a precise speed of 6°/s. Subsequently, it rotates in flawless 90° increments, maintaining each position for 1 hour, halts upon completing 360°, and is observed diligently for 2 hours.
1.3 The test subject rotates a complete 360° around the Y-axis at a consistent speed of 6°/s, then performs incremental 90° rotations, maintaining each increment for 1 hour, rotates a full 360°, and is observed for 2 hours to ensure compliance.
1.4 Requirements: Power storage must exhibit no leakage, shell rupture, fire, or explosion. The pool bag or system must maintain reliable connections and an intact structure. After rigorous testing, the insulation resistance value should not fall below 100Ω/v.
This equipment adheres to the foremost industry-leading testing standards.
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat. Chinese National Standard/T2423.4-2008 Test: Change, Damp Heat. China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in all-encompassing temperature and humidity combinations or varied assessments within the equipment's elite performance spectrum.
Intricately Designed Structure of the Testing Chamber
Engineered with outstanding precision, the outer shell of the test box is forged from robust galvanized color steel plate.
The inner chambers are crafted using exemplary SUS304 stainless steel plates, with expertly designed adjustable hanging hole strips ensuring uniform test track placement. Encased in no less than 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers guarantee peak performance. The front doors, a marvel of modern engineering, incorporate premium electric wood chicken glass fiber board frames for unparalleled low-temperature insulation, paired with silicone foam sealing strips that endure an extensive temperature range.
Efficient Experimental Space Air Circulation:
A brilliantly conceived air supply system utilizes multi-blade aluminum wind turbines that withstand extreme temperature conditions. Driven by robust motors, air circulates efficiently to the upper louvers and returns from the bottom, maintaining a deviation of less than 2 ºC across the -70~100 ºC range, internationally benchmarked at 10 points.
Advanced Controller Operating System
Outfitted with a pioneering low-power (8W) temperature and humidity control device, this system ensures exceptional precision in temperature management, boasting an accuracy of ± 3 ºC.
1. High-Resolution Display Screen:
Experience the brilliance of a 7-inch TET true color LCD resistive touch screen, offering a stunning resolution of up to 800 * 480.
2. Extensive Program Capacity:
With an expansive memory capacity, this system offers storage for 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Benefit from the convenience of 10 sets of program linking functions, complemented by a real-time temperature curve display that allows for effortless direct queries.
3. Expansive Data Storage Capacity:
Effortlessly migrate a treasure trove of historical data spanning 300 days of meticulous storage operation. Seamlessly upload this invaluable data to your computer via a convenient network cable or directly integrate it into the intuitive controller for streamlined access.
4. Seamless connectivity:
Harnessing the power of LAN standard Ethernet communication, our cutting-edge controller effortlessly connects with ease, supporting an impressive array of up to 16 devices with a single, user-friendly software. The sophisticated outflow interface integrates seamlessly into regional networks, unlocking the potential for remote program control, complete with real-time monitoring and comprehensive historical curve playback.
Sophisticated heating and humidification system
Designed with precision engineering, this system boasts bare wire nickel chromium alloy electric heating tubes, delivering low thermal inertia, minimal heating overshoot, and exceptional precision in fluctuation control, all thanks to meticulously regulated power management.
1. Cutting-edge Humidifier:
Achieve unmatched consistency in humidification with our state-of-the-art humidification system. Utilizing advanced humidification cylinders (boiler method) ensures exceptional uniformity, while surface humidification (water plate method) speeds up the process and enhances control precision, eliminating impurities like scale within the chamber. It excels even at low humidity levels, offering effortless maintenance and cleaning. The high-quality humidification tube, with its seamless stainless steel casing, boasts an insulation resistance exceeding 50M Ω and is equipped with a robust anti-dry burning controller for ultimate safety.
2. Maximizing Water Efficiency and Energy Conservation:
Enjoying a generous 25L front-mounted water tank with a user-friendly quick-connection design for swift plug-in of water and electricity, our system ensures effortless disassembly and maintenance. Delivering precise dehumidification across three distinct humidity zones, it optimizes water usage while meeting rigorous national standards for high-temperature and humidity conditions, such as 85ºC and 85% RH. With the innovative closed design, the system disables point cooling and dehumidification, drastically reducing water consumption and embodying true sustainability.
Choose equipment that surpasses even the most rigorous testing conditions.
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
If your product requires precision in wind speed control, this groundbreaking solution is your ultimate choice.
2. Optimal Water Supply System: RO Reverse Osmosis
Our automatic system streamlines humidification by delivering pure, consistent water supply through an RO reverse osmosis system, significantly reducing time and ensuring immense convenience.
3. Advanced Polymer Film/Rotor Dehumidification System
When your testing environment demands stringent low-temperature and low-humidity conditions, our state-of-the-art cellular chemical dehumidification system is your optimal choice, delivering outstanding performance with a humidity range that reaches 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2
We offer a comprehensive selection of professional-grade products, sourced directly from prestigious manufacturers in Europe and the United States, ensuring top-tier quality. LN.Two/ .LCO.2
Our sophisticated solenoid valves and integrated control systems are expertly designed to meet your rapid testing requirements, facilitating accelerated testing and precise temperature reduction with unmatched control.
5. Ultrasonic Cooling and Humidification System
For intensive high heat load testing under extreme temperature and humidity, our ultrasonic cooling and humidification system is engineered to meet the most stringent requirements. This specialized auxiliary device ensures optimal performance tailored to your needs.
6. Premium Glass Inner Door with Manual Operation Port
For flawless operations requiring frequent test object movement, the premium glass inner door with a manual operation port (∧ 125Mm * Ea.) minimizes environmental impact from repeated chamber access, ensuring seamless testing conditions.
7. State-of-the-Art Real-Time Test Data Recorder
When it comes to the crucial need for comprehensive temperature measurements of both the testing environment and the test object, rely on our certified, top-tier recording solutions. Our specialized tape recorder is meticulously crafted to meet all your data acquisition demands with absolute precision and reliability, ensuring that every detail is captured flawlessly.
8. Leading-Edge Computer Connectivity and State-of-the-Art Operation Recording Software
Our bespoke connection software, meticulously engineered specifically for Mattel's environmental measuring machine kitchen, revolutionizes ease and efficiency with its robust capabilities. It empowers simultaneous monitoring of multiple machines, offers seamless and immediate data retrieval from active machines, and provides users with cutting-edge electronic functionalities that are unparalleled in the industry.
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