Advanced Battery Quality Tester for Precision Flip Testing Equipment
Product Description
Introducing the exceptional Advanced Humid Hot Testing Machine from the prestigious Guangdong MENTEK Testing Equipment Co., Ltd. This cutting-edge device is meticulously crafted to excel in high and low temperature testing, perfectly suited for a wide array of electrical products, components, and materials. Embark on a journey into the world of exceptional environmental simulation and reliability testing, where this machine masterfully handles both constant and gradient temperature variations, as well as comprehensive humidity evaluations. Our premier humidity and heat test chambers are designed to meet the revered Chinese national standards/T10586-2006 and T10592-2008, delivering unmatched precision and superior quality.
| Name of the equipment |
Power battery pack flipping test device |
| Model |
MBS-FZ31467.3 |
| Rotation angle |
0~360 degrees |
| Rotation speed |
1°/S~ 12°/S adjustable |
| Direction of rotation |
X Axis, Y Axis, automatic conversion |
| Maximum test space |
W2000*H1000*D3000mm |
| Maximum test weight |
1000 Kilogram |
| External dimensions of the equipment |
W4200*H2000*D2000mm |
| Flip plate size |
W2000*H100*D3000mm |
| Equipment weight |
About 5 tons |
| Control method |
Close-up fine-tuning + long-range touch screen PLC control + computer control |
| Power supply |
AC380V. 5.5 KW |
Relevant Standard Test Requirements
1.1 Our focus is on the thorough testing of battery packs or complete systems, ensuring optimal performance and reliability.
1.2 During testing, the object is subjected to a smooth 360° rotation at a uniform speed of 6°/s, ensuring consistent evaluation. Following this, the object rotates in precise 90° increments, each held for a duration of 1 hour, culminating in a full 360° rotation, followed by a meticulous 2-hour observation period to ensure comprehensive analysis.
1.3 This stringent test protocol involves a 360° rotation around the Y axis at a speed of 6°/s. Subsequent 90° incremental rotations are maintained for one hour each, culminating in a complete 360° rotation, followed by a dedicated 2-hour observation period to ensure thorough assessment.
1.4 Critical Requirements: The power storage system must exhibit zero leakage, shell ruptures, fires, or explosions within the pool bag or system. Structural integrity and connection robustness must remain uncompromised. After the test, insulation resistance should be no less than 100Ω/v.
The equipment is meticulously aligned with these industry-leading testing standards:
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat, Chinese National Standard/T2423.4-2008 Test: Decibel Change, Damp Heat, China National Standard/T2423.34-2012 Test Z/AnnoDominique. These tests are comprehensive, engaging with various temperature and humidity combinations, and other assessments within the equipment's performance spectrum, ensuring superior operational standards.
Intricately Designed Structure of the Testing Chamber
Crafted with exquisite precision, the outer shell of this test box is forged from robust galvanized color steel plate, ensuring durability and longevity.
Inside, the chambers showcase exceptional craftsmanship with SUS304 stainless steel plates. Ingeniously adjustable hanging hole strips provide consistent test track placement, while the design is enveloped in no less than 10 cm of rigid polyurethane foam and glass wool, offering unparalleled thermal insulation. The front doors are a marvel of engineering, utilizing high-quality electric wood chicken glass fiber board frames for outstanding low-temperature insulation, complemented by silicone foam sealing strips capable of withstanding a broad temperature range.
Efficient Experimental Space Air Circulation:
A brilliantly devised air supply system features multi-blade aluminum wind turbines, resilient in both high and low temperatures. With powerful motors directing air to the upper louvers and cycling it back from the bottom, this system ensures a minimal deviation of less than 2 ºC throughout the -70~100 ºC range, meeting international standards at 10 precise points.
Advanced Controller Operating System
Equipped with a state-of-the-art low-power (8W) temperature and humidity control device, this system delivers exceptional temperature precision with an accuracy of ± 3 ºC.
1. High-Resolution Display Screen:
A magnificent 7-inch TET true color LCD resistive touch screen captivates users with its impressive resolution of 800 * 480, offering a vibrant and immersive viewing experience.
2. Extensive Program Capacity:
Unleash the full potential of your testing scenarios with this equipment's extraordinary memory capacity, boasting 1000 robust programs and 1000 detailed segments. With a stunning 999 total loops and 999 partial loops, it provides incredible versatility and adaptability. Experience the convenience of its cutting-edge 10-set program linking capability, complemented by a real-time temperature curve display for instant and intuitive analysis.
3. Expansive Data Storage Capacity: A marvel of modern technology.
Effortlessly manage and streamline a comprehensive array of historical data, supporting up to a substantial 300-day storage operation. Simplify your data management process by seamlessly uploading it to your computer via a network cable or directly transferring it into the controller, ensuring unmatched efficiency and convenience.
4. Seamless Connectivity: The gateway to superior integration.
Harness the full potential of LAN standard Ethernet communication, enabling flawless connectivity between the controller and up to 16 devices through a unified software interface, ensuring seamless operation. The outflow interface integrates smoothly with regional networks, empowering remote program control with advanced functionalities like real-time monitoring and historical curve playback, providing exceptional operational insight.
Sophisticated Heating and Humidification System: A testament to engineering excellence.
Meticulously crafted for precision, our sophisticated system integrates bare wire nickel chromium alloy electric heating tubes, designed to ensure minimal thermal inertia and heating overshoot. With finely controlled power, it delivers high-precision fluctuations and consistently exceptional heating performance.
1. Cutting-edge Humidifier: Leading the way in humidification technology.
Experience unparalleled humidification consistency with our state-of-the-art system, featuring an innovative humidification cylinder (boiler method) for uniformity. The surface humidification (water plate method) accelerates the process while enhancing control precision, ensuring impurity-free chamber operation. Optimal performance is guaranteed even at low humidity, with easy maintenance and cleaning; the high-quality humidification tube is encased in seamless stainless steel, boasting over 50M Ω insulation resistance and equipped with a robust anti-dry burning controller for maximum safety.
2. Maximizing Water Efficiency and Energy Conservation: A commitment to sustainability.
Our expansive 25L front-mounted water tank, with an easy-to-use quick-connection design, facilitates seamless water and electricity plug-in, ensuring effortless disassembly and maintenance. The system offers precise dehumidification across three distinct humidity zones, optimizing water usage and adhering to stringent national standards for high temperature and humidity conditions, including 85ºC and 85% RH. When the point cooling and dehumidification system is disabled, our innovative closed design dramatically reduces water consumption, setting new benchmarks for sustainability.
Choose Equipment that Surpasses the Most Rigorous Testing Conditions: Built for challenge.
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor: Tailored precision control.
For products demanding exquisite wind speed control, this innovative solution offers unparalleled accuracy and stands as the quintessential choice for your needs.
2. Optimal Water Supply System: RO Reverse Osmosis: A synergy of purity and convenience.
Our automatic system expertly optimizes the humidification process by delivering pure, consistent water supply through an advanced RO reverse osmosis system, saving time and effort while ensuring unmatched convenience.
3. Advanced Polymer Film/Rotor Dehumidification System: Redefining low-temperature and low-humidity testing.
For stringent testing scenarios requiring low-temperature and low-humidity environments, our state-of-the-art cellular chemical dehumidification system emerges as the ultimate choice, delivering remarkable performance with humidity capabilities reaching 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2: A benchmark in excellence.
We offer a comprehensive selection of professional-grade products sourced directly from leading manufacturers in Europe and the United States, guaranteeing quality and reliability. LN.Two/ .LCO.2: Your assurance of premium performance.
Our sophisticated solenoid valves and integrated control systems are expertly engineered to meet your rapid testing demands, ensuring swift and precise temperature reduction with precision control.
5. Ultrasonic Cooling and Humidification System: Pioneering cutting-edge environmental solutions.
For those who demand the pinnacle of dynamic high heat load testing in even the harshest temperature and humidity landscapes, our ultrasonic cooling and humidification system stands as the summit of meticulous engineering. Designed to meet the most rigorous standards, this specialized auxiliary device plays an essential role in ensuring optimal performance, ensuring your testing protocols are carried out with unmatched precision and reliability.
6. Premium Glass Inner Door with Manual Operation Port - Merging Elegance and Practicality
To guarantee smooth operations with constant movement of test objects, our premium glass inner door, equipped with a manual operation port (∧ 125Mm * Ea.), is crafted to minimize environmental disruption from frequent chamber access. This innovation not only preserves the integrity of your testing conditions but also ensures they remain undisturbed and uninterrupted, providing an ideal environment for precise testing.
7. State-of-the-Art Real-Time Test Data Recorder - Achieving Precision and Reliability in Every Measurement
In the intricate domain of temperature measurement, where every detail of the testing environment and the test object is crucial, our certified recording solutions prove to be indispensable. We've meticulously engineered a specialized tape recorder that expertly meets all your data acquisition needs, delivering an unrivaled level of accuracy and precision in the industry.
8. Cutting-Edge Computer Connectivity and Operation Recording Software - Embark on a new era with our revolutionary software, ensuring seamless integration and efficient operation across all platforms, redefining the way you connect and manage your systems with groundbreaking ease.
Our bespoke connection software, specifically designed for Mattel's environmental measuring machine kitchen, is a breakthrough in convenience and functionality. Its robust framework allows synchronized monitoring of multiple machines and simple data retrieval from active systems while offering the most advanced electronic features, setting a new benchmark in user experience and operational efficiency.
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