High-Precision Battery Vibration Performance Tester for Reliable Testing Battery Test Chamber
Product Description
Discover the unparalleled Advanced Humid Hot Testing Machine, a marvel of engineering crafted by Guangdong MENTEK Testing Equipment Co., Ltd. This state-of-the-art apparatus is designed to excel in both extreme high and low temperature testing, effortlessly accommodating a diverse array of electrical products, components, and materials. Experience supreme environmental simulation and reliability testing, featuring both steady and fluctuating temperature variations, alongside comprehensive wet heat assessments. Expertly developed to meet the stringent Chinese national standards of T10586-2006 and T10592-2008, our advanced humidity and heat test chambers promise precision and unmatched quality.
| Model |
MBS-ZD300 |
| Rated sinusoidal excitation force |
3000 N |
| Rated random excitation force |
3000 N |
| Impact excitation force (Peak) |
6,000 N |
| Maximum displacement (p-p) |
25 mm |
| Frequency range |
5 to 4,000Hz |
| Rated speed |
2m/s |
| Rated acceleration |
500 m/s |
| First-order resonant frequency |
2,900Hz±5% |
| Maximum load |
100 Kilogram |
| Isolation frequency |
3Hz |
| Workbench diameter |
∅150mm |
| Equivalent quality of moving parts |
2 Kilogram |
| External size |
W530×L764×H660mm |
| The weight of the table |
About 480 Kilogram |
| Cooling method |
Forced air cooling |
Vibration waveform (sine curve)
| Frequency |
Vibration parameters |
Larithmic sweep cycle time (7) Hz-200 Hz-7 Hz ) |
Axis |
Number of vibration cycles |
| Start |
Reach |
|
|
|
|
| ∫1 =7 Hz |
∫2 |
A 1 =1Generation N |
15 minutes |
Unknown |
12 |
| ∫3 |
∫3 |
Small size = 0.8mm |
|
And |
12 |
| ∫3 |
∫4 -200 Hz |
A2 -8Generation N |
|
The |
12 |
| Return to =7 Hz |
|
Amount to |
36 |
∫1~∫4 Lower limit, upper limit frequency
∫2~∫3 Intersection frequency ( ∫2≈ 17.62 Hz ∫4 .≈49.84 Hz) A1 ~A2 Acceleration amplitude;
Small size Displacement amplitude |
Note:
The vibration parameter refers to the maximum absolute value of displacement or acceleration, for example: the displacement is 0.8mm. Corresponding peak-peak. The displacement of the value is 1.6mm |
Note: Elevate your testing capabilities with our customizable sizing options that can be effortlessly tailored to meet the unique demands of any user, ensuring unmatched precision and adaptability.
Relevant standard test requirements
Meet the standards:IEC.62133-2012,UL.1642,United Nations38.3 and 31241-2014 standards
Battery electrical safety test:Position the battery according to section 4.5.1 Once the battery is fully charged using the designated test method, stabilize it at a precise temperature of 20ºC±5ºC.As the battery's temperature stabilizes to 55ºC±5ºC in a controlled setting,maintain this for an additional 30minutes,then securely connect the positive and negative terminals using a reliable wire,ensuring that all external resistances are precisely set at 80mΩ±20mΩ. Carefully monitor any temperature changes during the entire testing process,The test reaches its conclusion when one of the following conditions is satisfied.
A)The battery's temperature decreases to 20% below its maximum level;
B) The short circuit duration extends to a full 24 hours;
The battery must not ig-nite or explode.The peak temperature must remain below 150ºC.
Note:The resistivity and temperature coefficient of the wire should be less than 5*10-3ºC-1, specifically for materials like copper wire.
Ensure the temperature of the battery or battery pack under examination stabilizes, allowing the shell temperature to achieve 55±2ºC. Then, maintain the battery or battery pack at 55±2ºC with total external resistance kept below0.1 ohm. This short-circuit condition must be maintained at the specific temperature of the battery or battery pack shell.Continue to meticulously observe for a minimum of 1 hour after returning to 55±2ºC. The battery or battery pack must undergo thorough reassessment.The comprehensive experiment spans a total of 6 hours.
Main features:
Outer box 2.0MmCrafted with a double-sided spray of plastic on high-quality galvanized cold-rolled steel plate, topped with an exquisite baking paint finish.Inner box 1.5MmSUS.#201 Stainless steel plate: Crafted to perfection, this ensures unmatched durability and operational efficiency that stands the test of time.
Smoke exhaust and ventilation functions: Designed to excel, these features guarantee superior air quality management within the testing environment.Effortlessly open the convenient air inlet located on the left side of the equipment, ensuring optimal airflow at all times. This thoughtful design promotes a flawless testing experience by maintaining peak performance levels.Ingeniously designed, the smoke outlet is positioned at the top, ensuring swift and efficient smoke dispersion. This strategic placement maximizes ventilation, keeping the environment pristine and safe.The innovative top blower facilitates the seamless passage of exhaust gas generated during tests, ensuring uninterrupted testing procedures with enhanced efficiency.Ingeniously reserve an exhaust pipe to direct emissions outdoors, maintaining a pristine test environment. This setup exemplifies our commitment to eco-friendly practices and superior air quality.
Advanced safety explosion-proof feature: The observation window boasts three-layer tempered glass for ultimate protection, delivering peace of mind with unrivaled security.Additionally, an explosion-proof barrier wire enhances the durability of the glass window, ensuring safety. This feature adds an extra layer of defense, safeguarding both equipment and operators.The test box is meticulously structured into three segments: the inner layer, designed to offer optimal functionality and protection.The robust outer layer provides resilient shielding against external conditions, ensuring the longevity and reliability of the equipment.And the carefully crafted middle mezzanine, offering unparalleled protection and stability. This segment is key to maintaining structural integrity and operational excellence.Precision measure and engineering: Every detail is crafted with superior precision, ensuring unparalleled accuracy in every test conducted.Exquisite test box door craftsmanship: A testament to refined engineering, promising reliability and flawless functionality.Constructed with all stainless steel high-strength hinges for enduring durability, this design guarantees consistent performance throughout extensive use.Providing a safe and secure operation every time, it embodies the pinnacle of safety and dependability.
Designed to surpass industry standards, this equipment meets the following rigorous testing standards: Assuring clients of its unmatched quality and precision.
Comprehensive compliance with National Standards, including T2423.1-2008 (Low Temperature), T4243.2-2008 (High Temperature - Partial), T2433.3-2006 (Constant Humidity and Heat), T2423.4-2008 (Decibel - Change, Damp Heat), and T2423.34-2012 (Z/AnnoDominique - Advanced temperature and humidity combinations). This compliance highlights the equipment's versatility and superior capability.
The intricately engineered structure of the testing chamber is a testament to cutting-edge design. This innovation ensures exceptional reliability and performance over time.
With superior craftsmanship, the outer shell is constructed from a robust galvanized color steel plate, ensuring durability. This construction fosters long-lasting resilience against various testing conditions.
The inner boxes exemplify superior craftsmanship with SUS304 stainless steel plates. Thoughtfully included adjustable hanging hole strips allow for uniform test track placement. The construction is fortified with at least 10 cm of rigid polyurethane foam and glass wool, providing excellent thermal insulation. The front doors are a marvel, constructed from high-quality electric wood chicken glass fiber board frames for unbeatable low-temperature insulation, complemented by silicone foam sealing strips that withstand a vast temperature range. These features ensure optimal thermal control and energy efficiency.
Efficient air circulation enhances experimental space: Engineered for excellence, it ensures a balanced and controlled environment for accurate testing.
A sophisticated air supply system employs multi-blade aluminum wind turbines, impervious to temperature extremes. Driven by powerful motors, air circulates efficiently through the upper louvers and returns from the bottom, maintaining a deviation of less than 2 ºC across the -70~100 ºC range, a standard set at the international level with 10-point accuracy. This system guarantees uniform testing conditions, crucial for reliable results.
Cutting-edge controller operating system: An advanced feature that allows for seamless and precise control over testing conditions.
Outfitted with a pioneering low-power (8W) temperature and humidity control device, achieving unparalleled precision in temperature regulation with an accuracy of ± 3 ºC. This innovation ensures energy efficiency while maintaining superior control.
1. High-resolution display screen: Enjoy a state-of-the-art viewing experience with an exquisite 7-inch TET true color LCD resistive touch screen, offering a phenomenal resolution of up to 800 * 480 for crystal-clear visuals.
An exquisite 7-inch TET true color LCD resistive touch screen, offering a phenomenal resolution of up to 800 * 480 for crystal-clear visuals. This screen provides an intuitive interface for seamless operation.
2. Extensive program capacity: Benefit from a colossal program memory, enabling expansive testing possibilities and flexibility.
Massive memory capacity with 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Benefit from 10 sets of program linking functions, with real-time temperature curve display readily available for direct queries. This vast capacity supports complex testing sequences effortlessly.
3. Expansive data storage capacity: Securely store extensive historical data to track and analyze performance over time.
Seamlessly transfer up to 300 days of historical data storage. Conveniently upload data to a computer via a network cable or directly input it into the controller. This capability empowers users with comprehensive data management.
4. Seamless connectivity: Experience unrivaled convenience with effortless integration and data sharing capabilities.
Seamlessly utilizing the LAN standard Ethernet communication, our sophisticated controller connects with absolute ease, supporting the seamless integration of up to 16 devices with a single, user-friendly software platform. This interface integrates effortlessly into regional networks, empowering remote program control with real-time monitoring capabilities and historical curve playback functions to elevate your testing experience.
Our sophisticated heating and humidification system is meticulously engineered to deliver unmatched precision and reliability, ensuring your testing processes are consistently flawless.
Our system is a masterpiece of precision and performance, meticulously crafted with bare wire nickel chromium alloy electric heating tubes. These tubes provide low thermal inertia and minimized heating overshoot, allowing for high-precision temperature control through meticulously managed power, ensuring a consistent and reliable testing environment.
1. Cutting-edge Humidifier:
For unmatched humidification consistency, our advanced system utilizes a state-of-the-art humidification cylinder (via the boiler method) to guarantee exceptional uniformity. The surface humidification (water plate method) enhances control precision and speeds up the process, ensuring no impurities like scale accumulate within the chamber. It excels even at low humidity levels, offering effortless maintenance and cleaning. The high-quality humidification tube features a seamless stainless steel casing with an insulation resistance exceeding 50M Ω, combined with a robust anti-dry burning controller for superior safety.
2. Maximizing Water Efficiency and Energy Conservation:
Our system is equipped with a spacious 25L front-mounted water tank featuring an intuitive quick-connection design, allowing for rapid and easy plug-in of water and electricity, as well as seamless disassembly and maintenance. With precise dehumidification across three distinct humidity zones, the system optimizes water usage while complying with stringent national standards for high-temperature and humidity conditions like 85ºC and 85% RH. Our innovative closed design dramatically reduces water consumption by disabling the point cooling and dehumidification system, truly embodying the essence of sustainability.
Opt for equipment that consistently surpasses the most rigorous testing conditions, ensuring your processes remain flawless and dependable.
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products that demand exact wind speed control, this innovative solution is your ideal choice, ensuring precision and reliability in every application.
2. Optimal Water Supply System: RO Reverse Osmosis
Our automatic system revolutionizes the humidification process by providing a pure and consistent water supply through an RO reverse osmosis system, saving valuable time while ensuring absolute convenience.
3. Advanced Polymer Film/Rotor Dehumidification System
When testing demands stringent low-temperature and low-humidity conditions, our cutting-edge cellular chemical dehumidification system shines, delivering outstanding performance with a humidity range as low as 10ºC/10% RH, ensuring precision and consistency.
4. LN.Two/ .LCO.2
We offer a comprehensive selection of professional-grade products, sourced directly from premier manufacturers in Europe and the United States, ensuring top-notch quality and performance. LN.Two/ .LCO.2
Our sophisticated solenoid valves and integrated control systems are expertly designed to meet your rapid testing needs, enabling accelerated processes and precise temperature reduction control for enhanced performance.
5. Ultrasonic Cooling and Humidification System
For dynamic high heat load testing under extreme temperature and humidity, our ultrasonic cooling and humidification system is engineered to meet the most stringent requirements, acting as a specialized auxiliary device to ensure optimal performance and reliability.
6. Premium Glass Inner Door with Manual Operation Port
For seamless operations involving frequent test object movements, our glass inner door with a manual operation port (∧ 125Mm * Ea.) minimizes environmental impact due to repeated chamber access, ensuring uninterrupted testing conditions and superior efficiency.
7. State-of-the-Art Real-Time Test Data Recorder
When comprehensive temperature measurements are crucial for both the testing environment and the test object, our certified recording solutions are indispensable. The specialized tape recorder is meticulously designed to fulfill all your data acquisition requirements with unmatched precision and reliability.
8. Cutting-Edge Computer Connectivity and Operation Recording Software
Our bespoke connection software, meticulously crafted for Mattel's environmental measuring machine kitchen, revolutionizes convenience with its remarkable capabilities. Experience unparalleled ease with simultaneous multi-machine monitoring, seamless data retrieval from active machines, and enjoy the pinnacle of advanced electronic functionalities designed specifically for discerning users.
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