Quality Assurance Battery Horizontal Needle Extrusion Testing Equipment for Power Batteries
Product Description
Discover the remarkable Advanced Humid Hot Testing Machine, a highly sophisticated device by Guangdong MENTEK Testing Equipment Co.,Ltd, engineered to excel in both high and low temperature testing across a spectrum of electrical products, parts, and materials. Experience unparalleled environmental simulation and reliability testing, including constant or gradient temperature variations, and wet heat assessments. Crafted in accordance with Chinese national standards/T10586-2006 and T10592-2008, our state-of-the-art humidity and heat test chambers promise precision and quality.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant standard test requirements
1. Safety test of monomer battery: The extrusion test is carried out according to the following steps 1. .1 The monomer battery is charged according to the 6.1.3 method and tested according to the following conditions
A) Squeezing direction: Squeezing perpendicular to the direction of the battery pole plate (see Figure 1)
B) Extruded plate form: Radius 75MmThe semicircular body, The length (L) of the semi-cylinder is greater than the size of the squeezed battery.
C) Squeezing speed: (5±1) Mm/S
D) Degree of squeezing: The voltage reaches 0V or the deformation reaches 30% or the extrusion force reaches 200KN.Back stopStop squeezing; observe for 1h
2. A battery module safety test, the extrusion test is carried out according to the following steps 1. 1 The monomer battery is charged according to the 6.1.4 method, and the test is carried out according to the following conditions
A) The direction in which the battery module is most easily squeezed in the layout of the whole vehicle is the same.If the direction that is most easily squeezed cannot be obtained, it is perpendicular to the monomer battery. Pressure is applied in the arrangement direction (as shown in Figure 3)
B) Extruded plate form: semicircular body with a radius of 75mm, semi-cylinder.The length of the body is larger than the size of the squeezed battery but not more than 1m.
C) Squeezing speed: (5±1) mm/s
D) Squeezing degree: the deformation of the battery module reaches 30% or the extrusion force reaches the storage1000 times the weight of the battery module and the larger value of the values listed in Table 2, maintain for 10min and observe for 1h
Table 2 Squeezing Force Selection Table
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
The equipment meets the following industry-leading testing standards
Our cutting-edge Quality Assurance Battery Needle Extrusion Testing Equipment for Power Batteries meticulously complies with various rigorous standards to ensure peak performance: National Standard/T2423.1-2008 Test A for Low Temperature, National Standard/T4243.2-2008 Test B for High Temperature (Partial), National Standard/T2433.3-2006 Test Cab that assesses Constant Humidity and Heat, as well as Chinese National Standard/T2423.4-2008 Test. This equipment is adept at managing changes in decibel levels and damp heat, as validated by China National Standard/T2423.34-2012 Test Z/AnnoDominique. It is expertly designed to conduct comprehensive temperature and humidity combinations or other assessments, all comfortably within the equipment's robust performance spectrum.
Intricately designed, the testing chamber's structure exemplifies engineering excellence.
Crafted with precision and uncompromising attention to durability, the test box's outer shell is constructed from robust galvanized color steel plate, ensuring longevity and resilience.
The inner boxes shine with superior craftsmanship, utilizing high-grade SUS304 stainless steel plates. Ingeniously designed, they feature adjustable hanging hole strips for precise, uniform test track placement. Encased in no less than 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers guarantee optimal performance. The front doors are an engineering marvel, framed with high-quality electric wood chicken glass fiber board to deliver exceptional insulation at low temperatures, further complemented by silicone foam sealing strips proficiently engineered to withstand a wide temperature range.
Efficient experimental space air circulation is paramount:
Our masterfully designed air supply system employs multi-blade aluminum wind turbines, which are resilient against extreme temperatures, high or low. Driven by potent motors, this system channels air efficiently to the upper louvers and seamlessly returns it from the bottom, maintaining a precise deviation of less than 2 ºC across the expansive -70~100 ºC range, a benchmark recognized internationally at 10 critical points.
Our advanced controller operating system offers unparalleled sophistication:
The controller is equipped with an innovative low-power (8W) temperature and humidity control device. This ensures remarkable precision in temperature control, with an impressive accuracy of ± 3 ºC.
1. High-resolution display screen:
Witness clarity like never before on our stunning 7-inch TET true color LCD resistive touch screen, boasting a breathtaking resolution of up to 800 * 480, delivering vibrant and crystal-clear visuals.
2. Extensive program capacity:
Revel in generous memory capabilities, accommodating an extensive 1000 programs with 1000 segments, 999 total loops, and 999 partial loops. Experience seamless operation with 10 sets of program linking functions, complemented by a real-time temperature curve display easily accessible for direct queries. This expansive capacity ensures that no matter the complexity, our system is equipped to handle it efficiently.
3. Expansive data storage capacity:
Effortlessly manage historical data with an impressive 300 days of storage operation. For ease of data management, seamlessly upload your data to a computer via a network cable or directly load it into the controller, ensuring your data is always secure and accessible.
4. Seamless connectivity:
Utilizing LAN standard Ethernet communication, our controller seamlessly connects with vivid ease, supporting up to 16 devices with a single software interface. The outflow interface integrates effortlessly into regional networks, unlocking advanced remote program control, including real-time monitoring and historical curve playback, enabling you to stay connected and in control from any location.
Our sophisticated heating and humidification system is engineered for excellence:
Engineered with precision, the heating system features bare wire nickel chromium alloy electric heating tubes. These are expertly designed to guarantee low thermal inertia and minimal heating overshoot, all while achieving high-precision fluctuations through meticulously controlled power, ensuring efficient and reliable operation.
1. Cutting-edge Humidifier:
For unmatched consistency in humidification, our advanced system employs a state-of-the-art humidification cylinder using the boiler method, ensuring exceptional uniformity. The surface humidification (water plate method) not only accelerates the process but also enhances control precision. This sophisticated system ensures no impurities like scale form within the chamber, offering outstanding performance even at low humidity levels. Experience effortless maintenance and cleaning with our high-quality humidification tube, which features a seamless stainless steel casing and boasts an insulation resistance exceeding 50M Ω. Additionally, it is equipped with a robust anti-dry burning controller for superior safety and reliability.
2. Maximizing Water Efficiency and Energy Conservation: Our systems are designed to optimize water usage and conserve energy, ensuring sustainable operation without compromising performance.
Introducing our advanced system, featuring a spacious 25L front-mounted water tank designed for maximum efficiency, equipped with an intuitive quick-connection design allowing for rapid plug-in of water and electricity. This innovation simplifies disassembly and maintenance, ensuring continuous operation. Experience precise dehumidification across three distinct humidity zones, optimized for water usage while meeting stringent national standards, even in high-temperature environments like 85ºC and 85% RH. Our trailblazing closed design minimizes water consumption by disabling the point cooling and dehumidification system, promoting exceptional sustainability.
Opt for equipment that not only meets but surpasses the most rigorous testing conditions, setting a new benchmark for quality and reliability.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply or Variable Speed Motor for enhanced performance.
If your product requires precise wind speed control, this pioneering solution is the ideal choice for achieving unparalleled accuracy.
2. Optimal Water Supply System: Incorporating RO Reverse Osmosis technology for superior water quality.
Our automatic system revolutionizes humidification by consistently providing pure water through an RO reverse osmosis system, saving time and ensuring ultimate convenience.
3. Advanced Polymer Film/Rotor Dehumidification System: Elevate your testing with cutting-edge technology.
For tests requiring stringent low-temperature and low-humidity conditions, choose our innovative cellular chemical dehumidification system. It excels in delivering exceptional performance, achieving a humidity range of up to 10ºC/10% RH or even lower.
4. Discover unmatched capabilities with our state-of-the-art solutions. LN.Two/ .LCO.2: Experience the pinnacle of engineering excellence.
We offer a comprehensive selection of professional-grade products, sourced directly from leading manufacturers across Europe and the United States, ensuring unmatched quality. LN.Two/ .LCO.2: Engineering solutions that redefine industry standards.
Our sophisticated solenoid valves and integrated control systems are meticulously engineered to meet the demands of rapid and accelerated testing, offering precision control for temperature reduction.
5. Ultrasonic Cooling and Humidification System: Engineered for excellence.
For high heat load testing under extreme conditions, our ultrasonic cooling and humidification system is engineered to meet the most stringent standards. It serves as a crucial auxiliary device, ensuring optimal performance.
6. Premium Glass Inner Door with Manual Operation Port: Enhance operational efficiency.
For seamless operations involving frequent movement of test objects, our glass inner door with a manual operation port (∧ 125Mm * Ea.) is designed to minimize environmental impact from repeated chamber access, maintaining uninterrupted testing conditions.
7. State-of-the-Art Real-Time Test Data Recorder: Precision in data acquisition.
When extensive temperature measurements are crucial, our certified recording solutions are invaluable. A specialized tape recorder is crafted to meet all your data acquisition needs with the highest precision.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Redefining convenience and functionality.
Our custom software, specifically designed for Mattel's environmental measuring machine kitchen, transforms usability with its robust capabilities. Enjoy simultaneous multi-machine monitoring, seamless data access from active machines, and the most advanced electronic functionalities available.
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