Precision Horizontal Extrusion Needle Testing Equipment for Quality Assurance Analyze Device
Product Description
Introducing the exceptional Advanced Humid Hot Testing Machine, a masterpiece of engineering by Guangdong MENTEK Testing Equipment Co.,Ltd. This sophisticated device is designed to perform exemplary high and low temperature testing on a vast array of electrical products, parts, and materials. Delight in its unmatched capability for environmental simulation and reliability testing, expertly handling constant or gradient temperature changes, along with wet heat evaluations. Built to meet the rigorous Chinese national standards/T10586-2006 and T10592-2008, our cutting-edge humidity and heat test chambers guarantee both precision and superior quality.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant standard test requirements
1. 1 The test object is the battery pack or system
1.2 Pressurization according to the following conditions:
1.2.1 Extrusion plate form: plate garden cylinder with a radius of 75mm, the semi-cylindrical body's long line surpasses the test object height, yet does not exceed 1mm.The height of the object, but not more than 1mm.
1.2.2 Squeezing direction: x and Y direction (the driving direction of the car is the X axis, and the other horizontal direction perpendicular to the driving direction is the Y axis).
1.2.3 Squeezing degree: Halt the squeeze when the force reaches 200KN or when the extrusion deformation equals 30% of the total dimension in the squeezing direction.
1.2.4 Maintain for 10min and observe for 1h
1.3 Requirements: The battery pack or system must neither ig-nite nor explode.And so on.
The equipment meets the following industry-leading testing standards
National Standard/T2423.1-2008 Test A: Low Temperature National Standard/T4243.2-2008 Test B: High Temperature (Partial) National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat China National Standard/T2423.34-2012 Test Z/AnnoDominique: Execute comprehensive temperature and humidity combinations, or other rigorous assessments, all within the expansive performance spectrum of this equipment.
Intricately designed structure of the testing chamber
Crafted with meticulous precision, the outer shell of the test box is forged from robust galvanized color steel plate.
The inner boxes are a testament to superior craftsmanship, made from premium SUS304 stainless steel plates. Ingeniously designed with adjustable hanging hole strips for consistent test track arrangement, enveloped within a minimum of 10 cm thick rigid polyurethane foam and glass wool insulation layers, ensuring peak performance. The front doors, an engineering marvel, feature high-quality electric wood chicken glass fiber board frames providing extraordinary low-temperature insulation, paired with silicone foam sealing strips that stand firm across extreme temperature ranges.
Efficient experimental space air circulation:
With a masterfully engineered air supply system featuring multi-blade aluminum wind turbines impervious to extreme temperatures, driven by robust motors, air circulation is skillfully directed towards upper louvers and returns from the bottom, maintaining a deviation under 2 ºC throughout the expansive -70~100 ºC range, aligning with international benchmarks at 10 points.
Advanced controller operating system
Fitted with an advanced low-power (8W) temperature and humidity control mechanism, offering exceptional precision with a temperature control accuracy of ± 3 ºC.
1. High-resolution display screen:
A breathtaking 7-inch TET true color LCD resistive touch screen adorned with an impressive resolution of up to 800 * 480.
2. Extensive program capacity:
Unlock a world of expansive memory capacity with 1000 programs and segments, and experience the flexibility of managing 999 total loops and partial loops. The convenience of 10 sets of program linking functions is at your fingertips, complemented by a real-time temperature curve display that ensures you can access the data you need with ease and precision, directly at your command.
3. Expansive Data Storage Capacity:
Effortlessly manage and transfer historical data from up to 300 days of storage operations. Seamlessly upload data to a computer using a network cable, or directly integrate it into the controller itself, ensuring your data management is as smooth and efficient as possible.
4. Seamless Connectivity:
Experience the ultimate in connectivity with our state-of-the-art LAN standard Ethernet communication. Connecting up to 16 devices with a single software has never been easier. The outflow interface integrates effortlessly into regional networks, allowing for remote program control, real-time monitoring, and even historical curve playback, all at your convenience.
Sophisticated Heating and Humidification System
Impeccably engineered with precision, the system incorporates bare wire nickel chromium alloy electric heating tubes, which promise low thermal inertia and minimal heating overshoot. This sophisticated design guarantees high-precision fluctuations, thanks to our meticulously controlled power settings, ensuring reliable and efficient performance.
1. Cutting-edge Humidifier:
Achieve extraordinary consistency with our cutting-edge humidification system. The state-of-the-art humidification cylinder, employing the boiler method, ensures superb uniformity. The surface humidification (water plate method) not only accelerates the process but also enhances control precision, eliminating impurities like scale within the chamber. Exceptional performance is delivered even at low humidity levels, the system ensures easy maintenance and cleaning. The humidification tube, encased in seamless stainless steel, ensures insulation resistance over 50M Ω and features a robust anti-dry burning controller for unparalleled safety.
2. Maximizing Water Efficiency and Energy Conservation:
Our advanced system boasts a spacious 25L front-mounted water tank with a quick-connection design for hassle-free plug-in of water and electricity. Experience effortless disassembly and maintenance, along with precise dehumidification across three distinct humidity zones. The system optimizes water usage, adhering to national standards for high-temperature and humidity conditions like 85ºC and 85% RH. With the point cooling and dehumidification system disabled, our innovative closed design significantly reduces water consumption, championing sustainability.
Choose equipment that surpasses the most rigorous testing conditions.
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products requiring precise wind speed control, this innovative air mode solution is your optimal choice, offering unrivaled precision and reliability.
2. Optimal Water Supply System: RO Reverse Osmosis
Our automatic system revolutionizes the humidification process by delivering a pure and consistent water supply through an RO reverse osmosis system. Save valuable time with this streamlined solution, ensuring unmatched convenience and efficiency.
3. Advanced Polymer Film/Rotor Dehumidification System
If your testing environment demands stringent low-temperature and low-humidity conditions, our cutting-edge cellular chemical dehumidification system is your go-to choice. It delivers exceptional performance with a humidity range of up to 10ºC/10% RH or even lower, ensuring accuracy and reliability.
4. LN.Two/ .LCO.2
We curate a comprehensive array of professional-grade products, sourced directly from esteemed manufacturers in Europe and the United States, ensuring the pinnacle of quality and excellence. LN.Two/ .LCO.2
Our sophisticated solenoid valves and integrated control systems are meticulously designed to meet your rapid testing needs. Experience accelerated testing and temperature reduction with precision control, ensuring optimal efficiency and performance.
5. Ultrasonic Cooling and Humidification System
For testing scenarios involving dynamic high heat loads under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is engineered to perfection. Designed as an auxiliary device, it ensures optimal performance to meet even the most stringent requirements.
6. Premium Glass Inner Door with Manual Operation Port
For seamless operations involving the frequent movement of test objects, we proudly introduce a state-of-the-art glass inner door equipped with a manual operation port (∧ 125Mm * Ea.). This innovative feature is meticulously engineered to minimize environmental impact due to repeated chamber access, thereby ensuring uninterrupted and optimal testing conditions at all times.
7. State-of-the-Art Real-Time Test Data Recorder
When comprehensive temperature measurements of both the testing environment and the test object are absolutely vital, our certified recording solutions become indispensable. A specialized tape recorder is ingeniously crafted to fulfill all your intricate data acquisition requirements with unrivaled precision and reliability.
8. Cutting-Edge Computer Connectivity and Operation Recording Software
Our custom connection software, meticulously designed for Mattel's environmental measuring machine kitchen, sets a new standard in convenience and functionality. It empowers users with the ability to monitor multiple machines simultaneously, ensures seamless data access from machines in operation, and provides the most advanced electronic functionalities available on the market today.
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