Precision Horizontal Extrusion Needle Testing Equipment Test Device for Quality Assurance
Product Description
Enter a new realm of technological excellence with the Advanced Humid Hot Testing Machine, a cutting-edge innovation by Guangdong MENTEK Testing Equipment Co.,Ltd. This extraordinary apparatus is designed for superior performance in diverse testing environments, seamlessly adapting to both high and low temperature trials across a wide array of electrical products, parts, and materials. Revel in the unmatched precision of environmental simulations and reliability assessments, offering both constant and gradient temperature variations as well as wet heat evaluations. Each unit is meticulously crafted to meet the stringent requirements of Chinese national standards/T10586-2006 and T10592-2008, ensuring that our state-of-the-art humidity and heat chambers deliver the ultimate in precision and quality.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant standard test requirements
1. 1 The test object is the battery pack or system
1.2 Pressurization according to the following conditions:
1.2.1 Extruded plate form: a plate garden cylinder with a 75mm radius. The long line of the semi-cylindrical body exceeds the test object's height, but not by more than 1mm.The height of the object, but not more than 1mm.
1.2.2 Squeezing direction: x and Y direction (the driving direction of the car is the X axis, and the other horizontal direction perpendicular to the driving direction is the Y axis).
1.2.3 Squeezing degree: Cease squeezing when the force reaches an impressive 200KN or when the extrusion deformation achieves 30% of the entire size in the squeezing direction.
1.2.4 Maintain for 10min and observe for 1h
1.3 Requirements: The battery pack or system does not catch fire or explodeAnd so on.
The equipment meets the following industry-leading testing standards
National Standard/T2423.1-2008 Test A: Low Temperature National Standard/T4243.2-2008 Test B: High Temperature (Partial) National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in comprehensive temperature and humidity combinations or other assessments within the equipment's performance spectrum.
Intricately designed structure of the testing chamber
Crafted with impeccable precision, the outer casing of the test chamber is fashioned from resilient galvanized color steel plate. This construction ensures durability and longevity in various testing conditions.
The inner boxes are masterpieces of superior craftsmanship, constructed from SUS304 stainless steel plates. Ingeniously designed, they feature adjustable hanging hole strips for uniform test track placement, enabling versatile testing options. Encased in at least 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers guarantee optimal performance under all conditions. The front doors, marvels of engineering, employ high-quality electric wood chicken glass fiber board frames to provide exceptional low-temperature insulation. This is further enhanced by silicone foam sealing strips that can withstand a wide temperature range.
Efficient experimental space air circulation:
A masterfully engineered air supply system employs multi-blade aluminum wind turbines, resistant to extreme temperatures. Driven by robust motors, air is strategically directed to the upper louvers and returns from the bottom, maintaining an impressive deviation of less than 2 ºC across the -70~100 ºC range, setting an international benchmark at 10 points.
Advanced controller operating system
Fitted with a revolutionary low-power (8W) temperature and humidity control device, this system ensures exceptional accuracy in temperature control, achieving a remarkable precision of ± 3 ºC.
1. High-resolution display screen:
Behold the stunning 7-inch TET true color LCD resistive touch screen, featuring a breathtaking resolution of up to 800 * 480, providing crystal-clear visuals and unparalleled touch responsiveness.
2. Extensive program capacity:
Boasting an impressive and generous memory capacity, this equipment can accommodate up to 1000 programs and 1000 segments, along with 999 total loops and 999 partial loops. Experience ultimate convenience with 10 sets of program linking functions. The real-time temperature curve display is readily accessible, making direct queries a breeze.
3. Expansive Data Storage Capacity: Unleashing remarkable storage potential for your needs.
Effortlessly handle historical data with ease, storing up to 300 days of operational history. Seamlessly upload data to a computer using a network cable, or directly load it into the controller for streamlined processing.
4. Seamless Connectivity: Elevate your integration experience with effortless connections.
Embrace effortless connectivity with LAN standard Ethernet communication, allowing the controller to vividly connect with up to 16 devices using a single software. The outflow interface seamlessly integrates into regional networks, enabling remote program control with advanced functions such as real-time monitoring and historical curve playback.
Sophisticated Heating and Humidification System: Where precision meets reliability.
Engineered with meticulous precision, this system boasts bare wire nickel chromium alloy electric heating tubes. These tubes guarantee exceptionally low thermal inertia, minimal heating overshoot, and high-precision fluctuations, all achieved through meticulously controlled power.
1. Cutting-edge Humidifier: Inspiring reliability and precision in every operation.
For unparalleled consistency in humidification, our advanced system utilizes a state-of-the-art humidification cylinder (boiler method), ensuring remarkable uniformity. The surface humidification (water plate method) not only accelerates the process but also enhances control precision. It ensures the chamber remains free of impurities like scale, even at low humidity levels. Maintenance and cleaning are a breeze with the seamless stainless steel casing of the high-quality humidification tube, boasting an insulation resistance surpassing 50M Ω. Safety is uncompromised with the robust anti-dry burning controller.
2. Maximizing Water Efficiency and Energy Conservation: Redefining eco-friendly operation.
This system features a spacious 25L front-mounted water tank, designed with an intuitive quick-connection system for fast plug-in of water and electricity. It facilitates effortless disassembly and maintenance. Delivering precise dehumidification across three distinct humidity zones, it optimizes water usage while upholding stringent national standards for high-temperature and humidity conditions like 85ºC and 85% RH. With the point cooling and dehumidification system disabled, our innovative closed design significantly reduces water consumption, embodying sustainability and eco-friendliness.
Choose Equipment That Surpasses Rigorous Testing Conditions: Where excellence meets innovation.
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor: Tailoring airflow to your specific requirements.
If your product demands precise wind speed control, our innovative solution is the perfect choice, delivering unmatched precision and performance.
2. Optimal Water Supply System: RO Reverse Osmosis: Pure water for superior performance.
Our sophisticated automatic system streamlines the humidification process with a consistent pure water supply through an RO reverse osmosis system, saving valuable time and ensuring unparalleled convenience.
3. Advanced Polymer Film/Rotor Dehumidification System: The pinnacle of low-humidity control.
For stringent low-temperature and low-humidity testing demands, our cutting-edge cellular chemical dehumidification system is your go-to choice, delivering exceptional performance with humidity levels ranging up to 10ºC/10% RH or even lower.
4. Pioneering Advanced Features for Unmatched Performance. LN.Two/ .LCO.2: A hallmark of precision-driven innovation.
We proudly offer an outstanding array of professional-grade products, sourced directly from leading manufacturers in Europe and the United States, ensuring unparalleled quality and reliability. LN.Two/ .LCO.2: Cutting-edge design for superior precision and control.
Our sophisticated solenoid valves and integrated control systems are meticulously crafted to meet your rapid testing needs, offering accelerated testing and temperature reduction with precision control.
5. Ultrasonic Cooling and Humidification System: The future of dynamic testing solutions.
For dynamic high heat load testing under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is meticulously engineered to meet the most stringent requirements, equipped as an auxiliary device to ensure optimal performance and reliability.
6. Premium Glass Inner Door with Manual Operation Port: Combining elegance with functionality.
For seamless operations that involve the frequent movement of test objects, our innovative solution introduces a glass inner door equipped with a manual operation port (∧ 125Mm * Ea.). This strategic enhancement is designed to significantly minimize environmental disruption caused by repeated chamber access, thereby ensuring uninterrupted and consistent testing conditions at all times.
7. State-of-the-Art Real-Time Test Data Recorder
When it comes to conducting comprehensive temperature measurements of both the testing environment and the test object, our certified recording solutions are absolutely indispensable. Our specialized tape recorder is masterfully engineered to meet every data acquisition need with unmatched precision, offering a reliable and efficient solution for capturing critical testing data.
8. Cutting-Edge Computer Connectivity and Operation Recording Software
Our custom connection software is meticulously crafted specifically for Mattel's environmental measuring machine kitchen, redefining user convenience with its robust capabilities. This advanced software empowers users with simultaneous multi-machine monitoring, seamless data retrieval from active machines, and delivers the highest level of electronic functionalities, setting a new standard in operational excellence.
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