Advanced Battery Pack Flip Testing Equipment for Quality Assurance Test Device Analyzer
Product Description
Introducing the remarkable Advanced Humid Hot Testing Machine from Guangdong MENTEK Testing Equipment Co.,Ltd. This state-of-the-art device is meticulously engineered to excel in the realms of high and low temperature testing, catering to a vast array of electrical products, parts, and materials. Immerse yourself in the sphere of exceptional environmental simulation and reliability testing, adeptly managing both constant and gradient temperature fluctuations, alongside humidity evaluations. In strict adherence to esteemed Chinese national standards/T10586-2006 and T10592-2008, our premier humidity and heat test chambers deliver unparalleled precision and supreme quality.
| Name of the equipment |
Power battery pack flipping test device |
| Model |
MBS-FZ31467.3 |
| Rotation angle |
0~360 degrees |
| Rotation speed |
1°/S~ 12°/S adjustable |
| Direction of rotation |
X Axis, Y Axis, automatic conversion |
| Maximum test space |
W2000*H1000*D3000mm |
| Maximum test weight |
1000 Kilogram |
| External dimensions of the equipment |
W4200*H2000*D2000mm |
| Flip plate size |
W2000*H100*D3000mm |
| Equipment weight |
About 5 tons |
| Control method |
Close-up fine-tuning + long-range touch screen PLC control + computer control |
| Power supply |
AC380V. 5.5 KW |
Relevant standard test requirements
1.1 Our primary focus centers on the comprehensive testing of battery packs or complete systems.
1.2 During the test, the object undergoes a full 360° rotation at a consistent pace of 6°/s, Following this, it rotates in increments of 90°, each held for 1 hour, ceasing after a complete 360°, followed by a meticulous observation period lasting 2 hours.
1.3 This rigorous test protocol involves a 360° rotation around the Y axis at a speed of 6°/s. Subsequent 90° incremental rotations are maintained for an hour each, culminating in a full 360° rotation with a dedicated 2-hour observation period.
1.4 Critical Requirements: The power storage system must demonstrate zero leakage, shell ruptures, fires, or explosions within the pool bag or system. Structural integrity and connection robustness must remain uncompromised. Post-test, insulation resistance should not fall below 100Ω/v.
The equipment is meticulously aligned with these industry-leading testing standards:
National Standard/T2423.1-2008 Test A: Low Temperature, National Standard/T4243.2-2008 Test B: High Temperature (Partial), National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat, Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat, China National Standard/T2423.34-2012 Test Z/AnnoDominique. These tests thoroughly engage with temperature and humidity combinations, or other assessments, within the equipment's performance spectrum.
Intricately designed structure of the testing chamber
Crafted with exquisite precision, the outer shell of this test box is forged from durable galvanized color steel plate.
Inside, the chambers boast exceptional craftsmanship with SUS304 stainless steel plates. Ingeniously adjustable hanging hole strips ensure uniform test track placement, while the design is enveloped in a minimum of 10 cm of rigid polyurethane foam and glass wool, providing superior thermal insulation. The front doors, a marvel of engineering, utilize high-quality electric wood chicken glass fiber board frames for exceptional low-temperature insulation, complemented by silicone foam sealing strips that withstand a wide temperature range.
Efficient experimental space air circulation:
A brilliantly devised air supply system features multi-blade aluminum wind turbines, resilient in both high and low temperatures. Powerful motors deftly direct air to the upper louvers and cycle it back from the bottom, ensuring a minimal deviation of less than 2 ºC across the -70~100 ºC range, meeting international standards at 10 precise points.
Advanced controller operating system
Equipped with a cutting-edge low-power (8W) temperature and humidity control device, providing exceptional temperature precision with an accuracy of ± 3 ºC.
1. High-resolution display screen:
A magnificent 7-inch TET true color LCD resistive touch screen dazzles viewers with an impressive resolution of 800 * 480.
2. Extensive program capacity:
Embrace the monumental memory capacity of this equipment, showcasing an astounding 1000 programs paired with 1000 segments. It offers a remarkable 999 total loops and 999 partial loops, providing flexibility and diversity in your testing scenarios. Benefit from its innovative 10-set program linking feature, complemented by a real-time temperature curve display for immediate and intuitive inquiries.
3. Expansive Data Storage Capacity:
Efficiently manage and migrate a vast array of historical data, encompassing up to 300 days of storage operations. Facilitate data management by effortlessly uploading it to your computer via a network cable or directly transferring it into the controller, ensuring efficiency and convenience beyond compare.
4. Seamless Connectivity:
Leverage the power of LAN standard Ethernet communication for a seamless connection between the controller and up to 16 devices through a single software interface, ensuring ease and efficiency. The outflow interface smoothly integrates with regional networks, enabling remote program control with advanced functionalities such as real-time monitoring and historical curve playback, providing unparalleled insight into operations.
Sophisticated Heating and Humidification System
Crafted with the utmost precision, our sophisticated system incorporates bare wire nickel chromium alloy electric heating tubes. These tubes are designed to ensure low thermal inertia and minimal heating overshoot, while offering high-precision fluctuations through meticulously controlled power, delivering exceptional heating performance consistently.
1. Cutting-edge Humidifier:
Achieve unparalleled consistency in humidification with our state-of-the-art system, featuring a cutting-edge humidification cylinder (boiler method) for uniformity. The surface humidification (water plate method) accelerates the process while enhancing control precision, ensuring impurity-free operation within the chamber. Enjoy optimal performance even at low humidity, with ease of maintenance and cleaning; the high-quality humidification tube is built with a seamless stainless steel casing, boasting insulation resistance over 50M Ω and equipped with a robust anti-dry burning controller for utmost safety.
2. Maximizing Water Efficiency and Energy Conservation:
Our expansive 25L front-mounted water tank, featuring an easy-to-use quick-connection design, allows for seamless water and electricity plug-in, facilitating easy disassembly and maintenance. The system delivers precise dehumidification across three distinct humidity zones, optimizing water usage while adhering to stringent national standards for high temperature and humidity conditions, including 85ºC and 85% RH. When the point cooling and dehumidification system is disabled, our innovative closed design significantly reduces water consumption, setting a standard for sustainability.
Choose Equipment that Surpasses the Most Rigorous Testing Conditions
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products requiring exquisite wind speed control, this innovative solution offers unmatched accuracy and stands as your ideal choice.
2. Optimal Water Supply System: RO Reverse Osmosis
Our automatic system expertly streamlines the humidification process by providing pure, consistent water supply through an advanced RO reverse osmosis system, saving both time and effort while ensuring unparalleled convenience.
3. Advanced Polymer Film/Rotor Dehumidification System
For testing scenarios requiring stringent low-temperature and low-humidity environments, our cutting-edge cellular chemical dehumidification system stands as the ultimate choice, delivering exemplary performance with humidity range capabilities reaching 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2
We provide a comprehensive selection of professional-grade products, sourced directly from top-tier manufacturers in Europe and the United States, ensuring quality and reliability. LN.Two/ .LCO.2
Our sophisticated solenoid valves and integrated control systems are expertly engineered to meet your rapid testing demands, ensuring swift testing and temperature reduction with precision control.
5. Ultrasonic Cooling and Humidification System
For those seeking unparalleled dynamic high heat load testing under the most extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is the epitome of meticulous engineering. Crafted to satisfy the most stringent specifications, this specialized auxiliary device is integral in ensuring optimum performance, guaranteeing that your testing protocols are executed with precision and reliability.
6. Premium Glass Inner Door with Manual Operation Port - A Blend of Elegance and Functionality
To uphold seamless operations involving the constant movement of test objects, our premium glass inner door, featuring a manual operation port (∧ 125Mm * Ea.), is designed to minimize environmental disruptions caused by continuous chamber access. This innovation not only preserves the integrity of your testing conditions but also ensures that they remain undisturbed and uninterrupted.
7. State-of-the-Art Real-Time Test Data Recorder - Precision and Reliability in Every Measurement
In the domain of intricate temperature measurement, where each nuance of the testing environment and the test object is pivotal, our certified recording solutions become indispensable. We've meticulously engineered a specialized tape recorder that proficiently caters to all your data acquisition requirements, delivering accuracy and precision that are unmatched in the industry.
8. Cutting-Edge Computer Connectivity and Operation Recording Software - Step into the future with our groundbreaking software, which guarantees seamless integration and efficient operation across all platforms, transforming the way you connect and manage your systems.
Our custom-built connection software, tailored specifically for Mattel's environmental measuring machine kitchen, is a revolution in convenience and functionality. Its robust architecture enables synchronized monitoring of multiple machines, effortless data retrieval from active systems, and offers the most advanced electronic functionalities, setting a new standard in user experience and operational efficiency.
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