Battery Pack Precision Horizontal Extrusion Needle Testing Equipment for Quality Analyze
Product Description
Step into a new dimension of technological brilliance with the Advanced Humid Hot Testing Machine from Guangdong MENTEK Testing Equipment Co.,Ltd. This unparalleled innovation is engineered for exemplary performance across varied testing environments, smoothly transitioning between high and low temperature trials for a vast range of electrical products, parts, and materials. Experience the unrivaled precision of environmental simulations and reliability assessments, offering both constant and gradient temperature variations alongside comprehensive wet heat evaluations. Each unit is crafted with meticulous attention to detail to comply with the demanding standards set by Chinese national standards/T10586-2006 and T10592-2008, ensuring our state-of-the-art humidity and heat chambers provide unmatched precision and superior quality.
| Name of the equipment |
Squeezing needle and piercing all-in-one machine |
| Model |
MBS-JZ500 |
| Pressure |
50 T |
| Squeezing method |
Crosswise |
| Box structure |
Horizontal box structure |
| Test space (W* H*D) MM |
2500*2000*2000 |
| Power supply voltage |
Ac380V 50HZ. |
| Squeezing speed |
1-10Mm/S (Adjustable) |
| Needle puncture speed |
1-100Mm/Small size (Adjustable) |
| Test conditions |
Force, displacement (deformation) , voltage, One of the three or a combination of three |
| Driving mode |
Oil-pressure servo drive |
| Squeezing accuracy |
≤±1% (FSR.) |
| Acupuncture accuracy |
≤±1% (FSR.) |
| The amount of extrusion deformation |
0~ 100% multi-gear work cloth setting, Can be realized continuously Multi-layer extrusion deformation loading |
| Squeezing fixture |
Shaped squeezing head (400*150Mm) Flat squeeze plate, Arc squeeze plate (radius75Mm) ,It can be according to different Standard optional different fixtures |
| Data acquisition module |
Multiple data acquisition module, Temperature, voltage and current are collected The road adopts N×4 mode, It is convenient to expand when necessary in the future,
Make sure that the data is correct |
| Safety alarm |
Leakage, overheating, overvoltage, overload, overcurrent protection, abnormality Sound and light alarm, smoke alarm, etc. |
| Control method |
Device host and remote PC control, device body and console .Separate, can be controlled remotely, and the operator should stay away from the test area. The longest long-distance distance can reach 50 meters, and the standard line length is 10m.
It can effectively protect the safety of testers. |
Relevant standard test requirements
1.1 The test object is the battery pack or system
1.2 Pressurization follows these precise conditions:
1.2.1 Extruded plate form: a garden cylinder plate with a 75mm radius. The semi-cylindrical body length exceeds the test object's height, but not by more than 1mm.The height of the object, but not more than 1mm.
1.2.2 Squeezing direction: X and Y axis -X along the vehicle's driving direction, Y perpendicular to it.
1.2.3 Squeezing degree: Stop squeezing once the force impressively reaches 200KN or when extrusion deformation achieves 30% of the object's size in the squeezing direction.
1.2.4 Maintain for 10min, then observe for 1h
1.3 Requirements: The battery pack or system must not catch fire or explodeAnd so on.
The equipment meets these industry-leading testing standards
National Standard/T2423.1-2008 Test A: Low Temperature National Standard/T4243.2-2008 Test B: High Temperature (Partial) National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat China National Standard/T2423.34-2012 Test Z/AnnoDominique: Perform comprehensive temperature and humidity combinations or other assessments within the equipment's performance capabilities.
Intricately designed structure of the testing chamber
Designed with impeccable precision, the outer casing of the test chamber is crafted from resilient galvanized color steel plate, ensuring durability and longevity under various testing conditions.
The inner boxes are masterpieces of superior craftsmanship, using SUS304 stainless steel plates. Ingeniously engineered, they feature adjustable hanging hole strips for consistent test track placement, enabling versatile testing options. Encased in at least 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers ensure optimal performance. The front doors, engineering marvels, utilize high-quality electric wood chicken glass fiber board frames for exceptional low-temperature insulation, further enhanced by silicone foam sealing strips, designed to withstand a wide temperature range.
Efficient experimental space air circulation:
A masterfully engineered air supply system utilizes multi-blade aluminum wind turbines, resistant to extreme temperatures. Driven by robust motors, the air circulates strategically to the upper louvers and returns from the bottom, maintaining a remarkable deviation of less than 2 ºC across the -70~100 ºC spectrum, achieving an international benchmark at 10 points.
Advanced controller operating system
Equipped with a pioneering low-power (8W) temperature and humidity control device, this system ensures outstanding accuracy in temperature control, achieving an impressive precision of ± 3 ºC.
1. High-resolution display screen:
Behold the stunning 7-inch TET true color LCD resistive touch screen, featuring a breathtaking resolution of up to 800 * 480, providing crystal-clear visuals and unparalleled touch responsiveness.
2. Extensive program capacity: Where versatility meets vast memory.
Boasting an impressive and generous memory capacity, this equipment can accommodate up to 1000 programs and 1000 segments, along with 999 total loops and 999 partial loops. Experience ultimate convenience with 10 sets of program linking functions. The real-time temperature curve display is readily accessible, making direct queries a breeze.
3. Expansive Data Storage Capacity: Unleashing remarkable storage potential for your needs.
Effortlessly handle historical data with ease, storing up to an astounding 300 days of operational history. Seamlessly upload data to a computer using a network cable, or directly load it into the controller for streamlined processing, ensuring your data is always at your fingertips.
4. Seamless Connectivity: Elevate your integration experience with effortless connections.
Embrace seamless connectivity with LAN standard Ethernet communication, allowing the controller to vividly connect with up to 16 devices using a single software. The outflow interface seamlessly integrates into regional networks, enabling remote program control with advanced functions such as real-time monitoring and historical curve playback.
Sophisticated Heating and Humidification System: Where precision meets reliability, engineered to perfection.
Engineered with meticulous precision, this system boasts bare wire nickel chromium alloy electric heating tubes. These tubes guarantee exceptionally low thermal inertia, minimal heating overshoot, and high-precision fluctuations, all achieved through meticulously controlled power.
1. Cutting-edge Humidifier: Inspiring reliability and precision in every operation.
For unparalleled consistency in humidification, our advanced system utilizes a state-of-the-art humidification cylinder (boiler method), ensuring remarkable uniformity. The surface humidification (water plate method) not only accelerates the process but also enhances control precision. It ensures the chamber remains free of impurities like scale, even at low humidity levels. Maintenance and cleaning are a breeze with the seamless stainless steel casing of the high-quality humidification tube, boasting an insulation resistance surpassing 50M Ω. Safety is uncompromised with the robust anti-dry burning controller.
2. Maximizing Water Efficiency and Energy Conservation: Redefining eco-friendly operation.
This system features a spacious 25L front-mounted water tank, designed with an intuitive quick-connection system for fast plug-in of water and electricity. It facilitates effortless disassembly and maintenance. Delivering precise dehumidification across three distinct humidity zones, it optimizes water usage while upholding stringent national standards for high-temperature and humidity conditions like 85ºC and 85% RH. With the point cooling and dehumidification system disabled, our innovative closed design significantly reduces water consumption, embodying sustainability and eco-friendliness.
Choose Equipment That Surpasses Rigorous Testing Conditions: Where excellence meets innovation.
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor: Tailoring airflow to your specific requirements with cutting-edge adaptability.
If your product demands precise wind speed control, our innovative solution is the perfect choice, delivering unmatched precision and performance to meet your exacting needs.
2. Optimal Water Supply System: RO Reverse Osmosis: Pure water for superior performance, ensuring pristine operational conditions.
Our sophisticated automatic system streamlines the humidification process with a consistent pure water supply through an RO reverse osmosis system, saving valuable time and ensuring unparalleled convenience.
3. Advanced Polymer Film/Rotor Dehumidification System: The pinnacle of low-humidity control.
For stringent low-temperature and low-humidity testing demands, our cutting-edge cellular chemical dehumidification system is your go-to choice, delivering exceptional performance with humidity levels ranging up to 10ºC/10% RH or even lower, setting a new benchmark in precision.
4. Pioneering Advanced Features for Unmatched Performance: A leap towards the future of reliability and innovation. LN.Two/ .LCO.2: A hallmark of precision-driven innovation, standing as a testament to superior engineering and meticulous craftsmanship.
We are thrilled to present an exceptional collection of professional-grade products, carefully sourced from top-tier manufacturers in Europe and the United States. This ensures you receive products of unparalleled quality, reliability, and performance. LN.Two/ .LCO.2: Experience the forefront of design innovation with cutting-edge features that guarantee superior precision and control, elevating your testing capabilities to new heights.
Our expertly crafted solenoid valves and integrated control systems are engineered with meticulous attention to detail to fulfill your rapid testing demands. They provide accelerated testing with precision control and efficient temperature reduction, ensuring top-notch performance.
5. Ultrasonic Cooling and Humidification System: Welcome to the future of dynamic testing solutions, where innovative technology meets unparalleled performance.
Perfect for dynamic high heat load testing under rigorous temperature and humidity conditions, our ultrasonic cooling and humidification system is expertly engineered to meet stringent criteria. It serves as a pivotal auxiliary device to guarantee optimal performance, reliability, and precision.
6. Premium Glass Inner Door with Manual Operation Port: Elegance meets functionality in a seamless blend of sophisticated design and practical utility.
For operations requiring frequent test object movement, our cutting-edge solution offers a glass inner door with a manual operation port (∧ 125Mm * Ea.). This innovation substantially reduces environmental disruption from repeated chamber access, ensuring stable and consistent testing conditions.
7. State-of-the-Art Real-Time Test Data Recorder: Elevate your testing with our advanced data capture solutions, designed for precision and reliability.
Our certified recording solutions are essential for thorough temperature measurements of both the environment and test objects. Our expertly engineered tape recorder meets every data acquisition requirement with unmatched precision, providing a dependable and efficient means of capturing crucial testing data.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Experience the pinnacle of technology and convenience with our innovative software solutions.
Our custom connection software is expertly designed for Mattel's environmental measuring machine kitchen. It redefines user convenience with robust features like simultaneous multi-machine monitoring and seamless data retrieval from active machines, setting a new benchmark in operational excellence.
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