Advanced Power Battery Needle Extrusion Quality Assurance Tester Device Testing Equipment
Product Description
Discover the remarkable Advanced Humid Hot Testing Machine brought to you by Guangdong MENTEK Testing Equipment Co., Ltd. This state-of-the-art device exemplifies precision and innovation, expertly designed for high and low temperature testing across a wide spectrum of electrical products, components, and materials. Immerse yourself in unparalleled environmental simulation and reliability testing, including both constant and gradient temperature variations along with exhaustive wet heat assessments. Crafted with meticulous attention to detail, these chambers adhere to the stringent Chinese national standards/T10586-2006 and T10592-2008, guaranteeing unmatched precision and quality assurance.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant Standard Test Requirements
1. Safety Test of Monomer Battery:The extrusion test is thoroughly conducted with the following comprehensive procedures:1..1 Begin with a fully charged monomer battery as per the 6.1.3 method, then proceed with testing under these precise conditions:
A) Squeezing Direction:Apply pressure perpendicularly to the direction of the battery pole plate (refer to Figure 1 for detailed visualization).
B) Form of the Extruded Plate:Radius of 75mmThe extruded body is designed with a semicircular shape,featuring a semi-cylinder length (L) that surpasses the dimensions of the squeezed battery for maximum accuracy.
C) Squeezing Speed: (5±1)mm per second (mm/s).
D) Degree of Squeezing:Achieve a voltage drop to 0V or deformation reaching 30%, or apply an extrusion force up to 200kN.Back Stop:Halt squeezing immediately, then initiate a 1-hour observation period to ensure strict compliance.
2. Battery Module Safety Test Procedure: The extrusion test is meticulously executed according to these structured steps:1.1 Charge the monomer battery as per the 6.1.4 method and conduct tests under the following specified conditions:
A) Select the direction in which the battery module is most vulnerable to squeezing within the complete vehicle layout.If the optimal squeezing direction remains unclear, apply pressure perpendicular to the monomer battery for accurate outcomes.Pressure is systematically applied in the layout direction (see Figure 3 for illustration)
B) Form of the Extruded Plate: A semicircular body with a 75mm radius and a semi-cylinder design.The extruded body length extends beyond the squeezed battery dimensions but is restricted to a maximum of 1m.
C) Squeezing Speed:: (5±1) mm/s
D) Degree of Squeezing: Achieve up to 30% deformation of the battery module or apply a force equivalent to storagethat is 1000 times the weight of the battery module, referencing the highest value in Table 2, hold for 10 minutes and observe for 1 hour.
Table 2: Comprehensive Squeezing Force Selection Guide
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
This equipment is aligned with industry-leading testing standards, ensuring premier performance and reliability.
Dive into the world of precision with our adherence to National Standards: T2423.1-2008 Test A for Low Temperature, T4243.2-2008 Test B for High Temperature (Partial), T2433.3-2006 Test Cab for Constant Humidity and Heat, and T2423.4-2008 for Decibel: Change, Damp Heat. Furthermore, we incorporate the China National Standard T2423.34-2012 Test Z/AnnoDominique, devoted to comprehensive temperature and humidity evaluations. Our rigorous testing protocols guarantee meticulous analysis across various climates and conditions, ensuring that every aspect of the equipment's performance spectrum is thoroughly examined. These standards are not just met but surpassed, expanding boundaries to deliver precision and reliability unparalleled in the industry.
The testing chamber's architecture stands as a testament to engineering prowess, featuring an intricately designed structure that ensures unwavering performance. Each element of this structure is a product of meticulous craftsmanship, designed to elevate testing standards by providing an environment where precision and reliability are paramount. This sophisticated design unquestionably sets a higher benchmark in testing environments, underlining a commitment to excellence with each use.
The test box's external casing is a masterpiece of durability and style, expertly crafted from galvanized color steel plate. This material choice not only reinforces the structure's longevity but also presents a visually striking and elegant appearance. It harmoniously combines aesthetics with functionality, ensuring that the test box remains resilient and beautiful, standing the test of time while providing a robust shield for the testing equipment within.
The inner boxes, adorned with SUS304 stainless steel plates, exemplify superior craftsmanship. Innovative adjustable hanging hole strips allow for precise test track alignment. Encased within a formidable layer of at least 10 cm rigid polyurethane foam and glass wool, these boxes provide exceptional thermal insulation. The front doors are engineering marvels, crafted from electric wood chicken glass fiber board frames, delivering outstanding low-temperature insulation. Complemented by silicone foam sealing strips, these doors withstand a wide range of temperatures, ensuring that environmental parameters are consistently maintained. Every detail meticulously engineered promises a level of temperature consistency and reliability that is simply unparalleled.
Our experimental space is defined by masterful air circulation, the key to consistent and reliable testing outcomes. The cutting-edge design ensures flawless airflow management, establishing an environment where every testing parameter is executed with unmatched precision. This commitment to innovation guarantees the highest standards of testing integrity, reinforcing our dedication to delivering exceptional results with every test conducted.
Our air supply system is a triumph of design, featuring multi-blade aluminum wind turbines that defy temperature extremes. Driven by robust motors, air is deftly circulated from the bottom to the upper louvers, maintaining a deviation of less than 2 ºC across the -70~100 ºC range. This system sets a new standard for air supply excellence, ensuring a stable and controlled testing environment that meets the highest international benchmarks for precision and reliability.
Unleash the future of control with our advanced operating system, where every aspect is designed for intuitive user interaction. The system streamlines complex testing parameters into an easily navigable experience, revolutionizing how users engage with the device. This sophisticated control interface redefines the user experience, making complex operations feel effortless and accessible.
Our innovative low-power (8W) temperature and humidity control device delivers unmatched precision with an accuracy of ±3 ºC. This device is a marvel of energy efficiency, providing powerful temperature control without sacrificing performance. It offers a sustainable and efficient solution, perfectly suited for modern testing challenges, embodying a balance of precision and environmental responsibility.
1. Experience visual brilliance with our high-resolution 7-inch TET true color LCD resistive touch screen. With a resolution of 800 * 480, this display transforms how you interact with testing data and settings, offering a vivid, immersive experience. The clarity and responsiveness of the screen ensure an engaging and intuitive user interface, elevating the standard of how data is visualized and manipulated.
Our 7-inch TET true color LCD resistive touch screen stands out with its impressive 800 * 480 resolution, enhancing the user interface with vibrant, true-to-life colors. This display not only elevates the user experience but also ensures that functionality is maximized, making every interaction with the device both visually compelling and functionally effective.
2. Our system boasts an extensive program capacity, featuring generous memory capable of storing 1000 programs and 1000 segments, with a total of 999 loops, both complete and partial. With the convenience of 10 sets of program linking functions and real-time temperature curve displays, test scenarios can be programmed and executed with unmatched precision. This extensive storage capability ensures flexibility and efficiency, making it the perfect choice for managing complex testing needs and scenarios.
Experience the future of memory capacity with an extraordinary storage capability of 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Indulge in the convenience of 10 sets of program linking functions, all accompanied by a real-time temperature curve display that is instantly ready for direct queries. This extensive programming capability guarantees that every testing requirement is met with unparalleled flexibility and ease, setting a new benchmark in automated testing excellence.
3. Immense data storage and transfer capabilities: Effortlessly oversee historical data with a remarkable 300-day storage operation. Seamlessly transfer data to your computer via a network cable or directly into the controller. This feature assures that every valuable piece of information is securely preserved and readily available, allowing for efficient tracking and analysis of testing trends over an extended timeframe, with unmatched convenience.
Seamlessly handle historical data from 300 days of storage operations. Effortlessly transfer information to your computer via a network cable or directly into the controller, ensuring a flawless data management process. This capability enables a smooth flow and analysis of data, which is crucial for making well-informed decisions.
4. Uninterrupted connectivity: Utilizing LAN standard Ethernet communication, the controller integrates with seamless ease, supporting up to 16 devices with a single software. The outflow interface elegantly merges into regional networks, allowing for remote program control with features such as real-time monitoring and historical curve playback. This advanced connectivity ensures you maintain control, even from afar, enhancing your testing capabilities to unprecedented levels of convenience and sophistication.
Employing LAN standard Ethernet communication, the controller connects effortlessly, accommodating up to 16 devices with a single software. The outflow interface integrates flawlessly into regional networks, enabling remote program control with options like real-time monitoring and historical curve playback. This seamless connectivity ensures global access to your testing environment, offering unmatched control and adaptability.
The sophisticated heating and humidification system, meticulously crafted, incorporates bare wire nickel chromium alloy electric heating tubes. These tubes provide low thermal inertia, minimal heating overshoot, and high-precision fluctuations, thanks to expertly managed power. This cutting-edge system fulfills all heating and humidification needs with unparalleled efficiency and accuracy, ensuring reliable and consistent performance.
Expertly engineered, the system includes bare wire nickel chromium alloy electric heating tubes, ensuring low thermal inertia, minimal heating overshoot, and high-precision fluctuations due to meticulously controlled power. This guarantees unrivaled stability in temperature conditions, providing a perfect foundation for precise and exact testing outcomes.
1. State-of-the-art Humidifier: For unmatched consistency in humidification, our avant-garde system employs a state-of-the-art humidification cylinder (boiler method) for superior uniformity. The surface humidification (water plate method) expedites the process while enhancing precision, leaving no residues like scale in the chamber. It delivers exceptional performance even at lower humidity levels, with simple maintenance and cleaning. The high-quality humidification tube features a seamless stainless steel casing, offering insulation resistance over 50M Ω, and is equipped with a robust anti-dry burning controller for ultimate safety. This pioneering humidification solution guarantees an optimal testing environment, prioritizing safety and ease of maintenance.
For unmatched consistency in humidification, our advanced system features a state-of-the-art humidification cylinder (boiler method) for superior uniformity. The surface humidification (water plate method) accelerates the process and enhances precision, leaving no residues like scale. This ensures exceptional performance even at low humidity levels, with effortless maintenance and cleaning. The high-quality humidification tube boasts a seamless stainless steel casing and an insulation resistance exceeding 50M Ω, equipped with a robust anti-dry burning controller for superior safety. This system is engineered to deliver remarkable performance and dependability, ensuring precise humidification care.
2. Enhancing Water Efficiency and Energy Conservation: Through cutting-edge technology, we optimize water usage while conserving energy, offering a sustainable and environmentally friendly testing solution. Our unwavering commitment to efficiency ensures the system operates at peak performance, minimizing waste and championing eco-conscious practices.
Immerse yourself in unparalleled efficiency with our masterfully engineered system, featuring a spacious 25L front-mounted water tank. Embrace the future of convenience with our state-of-the-art quick-connection design, enabling swift and seamless water and electricity connectivity, making disassembly and maintenance an effortless task. Achieve extraordinary precision with our dehumidification capabilities across three carefully delineated humidity zones, optimizing water usage while strictly adhering to the highest national standards for high-temperature and humidity environments, specifically at 85ºC and 85% RH. Our innovative enclosed design, combined with inactive point cooling and dehumidification systems, drastically reduces water consumption, setting a new standard for sustainable performance.
Opt for equipment that not only meets but exceeds the most demanding testing conditions, ensuring unparalleled reliability and stellar performance with each application.
1. Optimal Circulating Air Mode Selection: Tailor your air circulation with precision by choosing between Courtyard Air Supply or a Variable Speed Motor, perfectly adapting to your specific requirements.
For products that demand meticulous control of wind speed, our groundbreaking solution promises exceptional outcomes, making it the ultimate choice for achieving unparalleled performance.
2. Superior Water Supply System: Featuring advanced RO Reverse Osmosis technology for unmatched efficiency.
Our fully automated system revolutionizes the humidification process by delivering a pure, consistent water supply through the leading-edge RO reverse osmosis system. This innovation saves you invaluable time and guarantees supreme convenience.
3. State-of-the-Art Polymer Film/Rotor Dehumidification System
For testing environments that demand exacting low-temperature and low-humidity conditions, our cutting-edge cellular chemical dehumidification system is your best option. It offers extraordinary performance with humidity levels as low as 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2 - Enhance your testing proficiency with this advanced solution.
We offer a wide array of professional-grade products, directly sourced from top-tier manufacturers in Europe and the United States, ensuring the highest quality to fulfill your specific needs. LN.Two/ .LCO.2 - Discover unprecedented precision and control with this advanced system.
Our cutting-edge solenoid valves and integrated control systems are meticulously crafted to meet your accelerated testing needs, ensuring rapid temperature reduction with precise control.
5. Ultrasonic Cooling and Humidification System
Engineered for outstanding performance under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is custom-tailored for dynamic high heat load testing, ensuring exceptional performance as an auxiliary device.
6. Premium Quality Glass Inner Door with Manual Operation Port
For seamless operations involving frequent test object transfers, our premium glass inner door with a manual operation port (∧ 125Mm * Ea.) minimizes environmental impact from repeated chamber access, ensuring uninterrupted testing excellence.
7. Cutting-Edge Real-Time Test Data Recorder
Essential for comprehensive temperature evaluations of both the testing environment and the test object, our certified recording solutions are indispensable, featuring a specialized tape recorder precisely engineered for all your accurate data acquisition needs.
8. Innovative Computer Connectivity and Operation Recording Software
Our tailor-made connection software, specifically for Mattel's environmental measuring machine kitchen, transforms convenience by offering simultaneous multi-machine monitoring, seamless data access from active machines, and providing cutting-edge electronic functionalities for users.
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