Battery Vibration Testing Equipment for Accurate Performance Evaluation
Product Description
Introducing the unparalleled Advanced Humid Hot Testing Machine, a masterpiece of engineering brought to life by Guangdong MENTEK Testing Equipment Co., Ltd. This state-of-the-art apparatus is meticulously crafted to deliver exceptional performance across a dynamic spectrum of high and low-temperature testing scenarios, offering unrivaled support to an extensive range of electrical products, components, and materials. Experience the epitome of precise environmental simulation and reliability testing with this incredible machine, which seamlessly incorporates both steadfast and gradient temperature fluctuations alongside rigorous wet heat assessments. Our engineering excellence shines through this machine, as it is designed with meticulous attention to detail and conforms to the esteemed Chinese national standards/T10586-2006 and T10592-2008. Elevate your testing capabilities with unmatched precision and superior quality in our cutting-edge humidity and heat test chambers, ensuring your products consistently meet the highest standards of excellence.
| Model |
MBS-ZD300 |
| Rated sinusoidal excitation force |
3000 N |
| Rated random excitation force |
3000 N |
| Impact excitation force (Peak) |
6,000 N |
| Maximum displacement (p-p) |
25 mm |
| Frequency range |
5 to 4,000Hz |
| Rated speed |
2m/s |
| Rated acceleration |
500 m/s |
| First-order resonant frequency |
2,900Hz±5% |
| Maximum load |
100 Kilogram |
| Isolation frequency |
3Hz |
| Workbench diameter |
∅150mm |
| Equivalent quality of moving parts |
2 Kilogram |
| External size |
W530×L764×H660mm |
| The weight of the table |
About 480 Kilogram |
| Cooling method |
Forced air cooling |
Vibration waveform (sine curve)
| Frequency |
Vibration parameters |
Larithmic sweep cycle time (7) Hz-200 Hz-7 Hz ) |
Axis |
Number of vibration cycles |
| Start |
Reach |
|
|
|
|
| ∫1 =7 Hz |
∫2 |
A 1 =1Generation N |
15 minutes |
Unknown |
12 |
| ∫3 |
∫3 |
Small size = 0.8mm |
|
And |
12 |
| ∫3 |
∫4 -200 Hz |
A2 -8Generation N |
|
The |
12 |
| Return to =7 Hz |
|
Amount to |
36 |
∫1~∫4 Lower limit, upper limit frequency
∫2~∫3 Intersection frequency ( ∫2≈ 17.62 Hz ∫4 .≈49.84 Hz) A1 ~A2 Acceleration amplitude;
Small size Displacement amplitude |
Note:
The vibration parameter refers to the maximum absolute value of displacement or acceleration, for example: the displacement is 0.8mm. Corresponding peak-peak. The displacement of the value is 1.6mm |
Note: Unlock enhanced testing capabilities with our customizable sizing options, perfectly adaptable to meet the unique requirements of any user. This ensures tailored precision and extraordinary versatility, optimizing your testing experience to achieve exceptional results.
Relevant standard test requirements
Meet the standards:IEC.62133-2012,UL.1642,United Nations38.3 and 31241-2014 standards
Battery electrical safety test:Carefully position the battery according to section 4.5.1 Once the battery is fully charged via the specified test method, it should be placed in a stable environment at a temperature of 20ºC±5ºC.As the battery temperature approaches the threshold of 55ºC±5ºC in the controlled setting,Maintain these conditions for an additional 30minutes,then connect the battery's positive and negative terminals using a wire,Ensure all external resistances are consistently maintained at 80mΩ±20mΩ. Carefully monitor the battery temperature fluctuations throughout the testing process,The test is concluded upon meeting either of the following conditions.
A)The battery's temperature declines to 20% below its peak level;
B) The duration of the short connection extends to 24 hours;
It is imperative that the battery does not ig-nite or explode.The peak temperature must not exceed 150ºC.
Note:The resistivity and temperature coefficient of the wire should remain below 5*10-3ºC-1, suitable for materials like copper wire.
The temperature of the battery or battery pack under test must be carefully stabilized to ensure the shell temperature reaches 55±2ºC. Subsequently, the battery or battery pack should be maintained at 55±2ºC with total external resistance during testing kept below0.1 ohm. This short-circuit condition should be applied at the shell temperature of the battery or battery pack.Continue to observe for at least 1 hour after returning to 55±2ºC. The battery or battery pack must be thoroughly reassessed.The complete experimental duration is 6 hours.
Main features:
Outer box 2.0MmExpertly finished with a double-sided spray of plastic on galvanized cold-rolled steel plate, followed by an exquisite high-quality baking paint treatment. Our commitment to quality ensures a durable and visually stunning finish, offering both aesthetic appeal and robust protection.Inner box 1.5MmSUS.Elegantly crafted from #201 Stainless steel, our product promises unwavering durability and unmatched efficiency.
Comprehensive Smoke Exhaust and Ventilation Functions:Effortlessly access the strategically placed air inlet on the left side of the equipment, guaranteeing optimal airflow and maintaining the ideal testing environment.Ingenious design places the smoke outlet at the top, ensuring rapid and effective smoke dispersion to maintain clarity and performance.Our innovative top blower is engineered to ensure the smooth passage of exhaust gas during tests, enhancing overall efficiency.Strategically reserve an exhaust pipe to channel emissions outdoors, preserving a pristine and contamination-free test environment.
Featuring an advanced safety explosion-proof design, the observation window is constructed with three-layer tempered glass, providing ultimate protection and peace of mind.Further enhanced by an explosion-proof barrier wire, the glass window durability is unmatched, ensuring safety and security at all times.The test box is meticulously organized into three carefully structured segments: the robust inner layer,The durable and resilient outer layer,And the expertly designed middle mezzanine, delivering incomparable protection and stability.Precision Measurement and Engineering ExcellenceExquisite Craftsmanship of the Test Box DoorAchieving enduring durability, the door is constructed with high-strength stainless steel hinges, exemplifying superior engineering.Ensuring a reliable and secure operation every time, your testing processes are both safe and efficient.
Engineered to exceed industry benchmarks, our equipment is designed to meet the following rigorous testing standards:
Comprehensive compliance with National Standards, including T2423.1-2008 (Low Temperature), T4243.2-2008 (High Temperature - Partial), T2433.3-2006 (Constant Humidity and Heat), T2423.4-2008 (Decibel - Change, Damp Heat), and T2423.34-2012 (Z/AnnoDominique - Advanced Temperature and Humidity Combinations).
The intricately engineered structure of the testing chamber is a testament to leading-edge design and innovation.
With a focus on superior craftsmanship, the outer shell is constructed from robust galvanized color steel plates, ensuring enduring durability and resilience.
The inner boxes showcase superior craftsmanship using SUS304 stainless steel plates. Thoughtfully included adjustable hanging hole strips enable uniform test track placement. The construction is fortified with at least 10 cm of rigid polyurethane foam and glass wool, delivering excellent thermal insulation. The front doors are crafted from high-quality electric wood chicken glass fiber board frames for exceptional low-temperature insulation, complemented by silicone foam sealing strips that endure a vast temperature range.
Efficient air circulation significantly enhances the experimental space and overall testing conditions:
Our sophisticated air supply system employs resilient multi-blade aluminum wind turbines, impervious to extreme temperatures. Driven by powerful motors, air circulates efficiently through upper louvers and returns from the bottom, maintaining a deviation of less than 2 ºC across the -70~100 ºC range, a standard that meets international benchmarks with 10-point accuracy.
Innovative Controller Operating System
Equipped with a pioneering low-power (8W) temperature and humidity control device, achieving unmatched precision in temperature regulation with an accuracy of ± 3 ºC.
1. High-Resolution Display Screen:
Featuring an exquisite 7-inch TET true color LCD resistive touch screen, it offers phenomenal resolution up to 800 * 480 for crystal-clear and vibrant visuals.
2. Extensive Program Capacity:
Boasting a vast memory capacity, our system supports an impressive 1000 programs with 1000 segments, a total of 999 loops, and 999 partial loops. Enjoy unparalleled flexibility with 10 sets of program linking functions, and effortlessly access real-time temperature curve displays for instant querying.
3. Expansive Data Storage Capacity:
Experience seamless data management with an extensive storage capability, allowing the effortless transfer of up to 300 days of historical data. Easily upload data to your computer via network cable or input it directly into the controller for streamlined operations.
4. Seamless Connectivity:
Welcome to the era of effortless connectivity with our LAN standard Ethernet communication. Our state-of-the-art controller harmoniously links up to 16 devices using a single software interface, providing seamless integration into regional networks. This empowers remote program control, enriched with real-time monitoring and playback of historical curves, ensuring streamlined and efficient operations.
Step into a realm of unmatched precision and reliability with our advanced heating and humidification system, engineered with meticulous attention to detail for superior performance.
Our heating system embodies meticulous engineering, crafted for exceptional precision and performance. Featuring bare wire nickel chromium alloy electric heating tubes, it guarantees low thermal inertia and minimal heating overshoot. This ensures high-precision temperature fluctuations through expertly controlled power management, rendering it the perfect solution for demanding applications.
1. Cutting-edge Humidifier:
Experience unparalleled humidification consistency with our state-of-the-art system, utilizing a cutting-edge cylinder (boiler method) for impeccable uniformity. The surface humidification (water plate method) accelerates the process while maintaining precision control, preventing impurities like scale from forming in the chamber. Perfect for low humidity environments, this system offers effortless maintenance and cleaning. Its seamless stainless steel casing enhances insulation resistance over 50M Ω, complemented by a robust anti-dry burning controller for heightened safety.
2. Maximizing Water Efficiency and Energy Conservation:
Our innovative system incorporates a spacious 25L front-mounted water tank with a user-friendly quick-connection design, enabling rapid plug-in of water and electricity for easy disassembly and maintenance. Achieve precise dehumidification across three distinct humidity zones, optimizing water usage while adhering to rigorous national standards for high-temperature and humidity conditions, such as 85ºC and 85% RH. The ingenious closed design dramatically reduces water consumption by deactivating the point cooling and dehumidification system, embodying sustainability at its core.
Choose equipment that consistently meets and surpasses even the most rigorous testing conditions, ensuring reliable and accurate results every time.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply or a Variable Speed Motor for precision control.
This groundbreaking solution is the perfect fit for products requiring precise wind speed control, ensuring exact conditions for all your testing needs.
2. Optimal Water Supply System: RO Reverse Osmosis
Our automatic system transforms the humidification process by delivering a pure and consistent water supply through an RO reverse osmosis system. Save valuable time and enjoy unparalleled convenience, making it an indispensable asset for rigorous testing environments.
3. Advanced Polymer Film/Rotor Dehumidification System
Opt for our revolutionary cellular chemical dehumidification system for tests requiring strict low-temperature and low-humidity conditions. This system ensures exceptional performance within a humidity range as low as 10ºC/10% RH, setting a new benchmark for precision testing.
4. LN.Two/ .LCO.2
Discover a vast array of professional-grade products sourced directly from Europe's and the United States' top manufacturers, guaranteeing quality and reliability. LN.Two/ .LCO.2
Our expertly crafted solenoid valves and integrated control systems are meticulously designed to cater to your rapid testing needs. They facilitate swift temperature reduction control and deliver precise, reliable testing results, ensuring your operations are always efficient and accurate.
5. Ultrasonic Cooling and Humidification System
Our ultrasonic cooling and humidification system is engineered to excel under the most demanding high heat load testing conditions. As an indispensable auxiliary device, it fulfills the most stringent requirements, guaranteeing optimal performance and delivering reliable, consistent results in even the harshest environments.
6. Premium Glass Inner Door with Manual Operation Port
For operations that necessitate frequent movement of test objects, our premium glass inner door, featuring a manual operation port (∧ 125Mm * Ea.), minimizes environmental disruption from repeated chamber access. It ensures your testing process remains seamless and uninterrupted, providing ease of operation and enhanced testing efficiency.
7. State-of-the-Art Real-Time Test Data Recorder
Achieve comprehensive and precise temperature measurements of both the testing environment and the test object with our certified recording solutions. Our specialized tape recorder is meticulously crafted to fulfill all your data acquisition demands with unmatched precision, ensuring you effortlessly capture every crucial detail for an in-depth analysis.
8. Experience the Future with Our Cutting-Edge Computer Connectivity and Advanced Operation Recording Software
Our specially crafted connection software, designed with Mattel's environmental measuring machine kitchen in mind, redefines convenience with its powerful capabilities. It empowers users to monitor multiple machines simultaneously, providing seamless data access from active devices. This cutting-edge software boasts sophisticated electronic functionalities, keeping users at the forefront of technological progress and ensuring superior operational efficiency.
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