Advanced Power Battery Needle Extrusion Tester for Quality Assurance Testing Equipment Device
Product Description
Discover the extraordinary capabilities of the Advanced Humid Hot Testing Machine, a marvel of engineering excellence brought to you by Guangdong MENTEK Testing Equipment Co.,Ltd. This sophisticated device is meticulously designed to perform at peak efficiency in both high and low temperature testing scenarios, catering to an extensive range of electrical products, components, and materials. Immerse yourself in a world of superior environmental simulation and reliability testing, featuring consistent or gradient temperature fluctuations, alongside thorough wet heat evaluations. Built in strict compliance with Chinese national standards T10586-2006 and T10592-2008, our cutting-edge humidity and heat test chambers stand as beacons of precision and unmatched quality.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant Standard Test Requirements
1. Safety Test for Monomer Battery:The extrusion test is meticulously conducted following these precise steps:1..1 The monomer battery is charged using the 6.1.3 method and rigorously tested under the following conditions:
A) Squeezing Direction:Pressure is applied perpendicularly to the battery pole plate's orientation (refer to Figure 1 for reference).
B) Extruded Plate Form:Featuring a radius of 75mm,the semicircular body,ensures that the length (L) of the semi-cylinder surpasses the dimensions of the squeezed battery.
C) Squeezing Speed:: (5±1)mm/s
D) Degree of Squeezing:Achieved when the voltage plummets to 0V, the deformation attains 30%, or the extrusion force reaches an impressive 200kN.Back Stop:Cease squeezing; maintain observation for a duration of 1 hour.
2. Battery Module Safety Test: The extrusion test is executed according to these steps:1.1 The monomer battery undergoes charging via the 6.1.4 method and is thoroughly tested under the ensuing conditions:
A) The direction in which the battery module is most readily squeezed aligns with the layout of the entire vehicle.If determining the most readily squeezed direction is unattainable, it defaults to perpendicular to the monomer battery.Pressure is consequently applied in the arrangement direction (illustrated in Figure 3).
B) Extruded Plate Form: A semicircular body with a 75mm radius, featuring a semi-cylinder.The body length exceeds the size of the squeezed battery but remains within 1m.
C) Squeezing Speed:: (5±1) mm/s
D) Squeezing Degree: The deformation of the battery module attains 30%, or the extrusion force equals 1000 times the battery module's weight or the greater value from Table 2, maintaining this pressure for 10 minutes and observing for an hour.1000 times the weight of the battery module and the larger value of the values listed in Table 2, maintain for 10min and observe for 1h
Table 2: Squeezing Force Selection Guide
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
The equipment is designed to meet and exceed the following industry-leading testing standards:
Experience the pinnacle of testing precision with our adherence to comprehensive testing standards: National Standard/T2423.1-2008 Test A for Low Temperature, National Standard/T4243.2-2008 Test B for High Temperature, and National Standard/T2433.3-2006 Test Cab for Constant Humidity and Heat. Additionally, we align with the Chinese National Standard/T2423.4-2008 Test for Decibel: Change, Damp Heat, and the China National Standard/T2423.34-2012 Test Z/AnnoDominique. These rigorous standards push the boundaries of temperature and humidity evaluations, ensuring meticulous assessments across a spectrum of climates and conditions. Dive deeply into the world of temperature and humidity testing, where each assessment is meticulously crafted to secure precision, enhancing the operational ambit of your equipment.
Introducing the intricately designed structure of our testing chamber, a true masterpiece of engineering excellence. This sophisticated architecture is tailored meticulously to deliver unparalleled performance, ensuring that every test conducted is embedded with reliability and precision. Our design elevates the standards of testing environments, embodying the epitome of engineering brilliance.
Our test box's outer shell is crafted with unmatched precision from durable galvanized color steel plates, enhancing its robustness and exuding elegance. This impeccable construction not only ensures unparalleled durability but also merges functionality with aesthetics, presenting a striking appearance that withstands the test of time.
Delight in the superior craftsmanship of our inner boxes, constructed from high-quality SUS304 stainless steel plates. Ingeniously integrated adjustable hanging hole strips provide uniform placement for test tracks. The boxes are encased in a minimum of 10 cm of rigid polyurethane foam and glass wool, delivering exceptional thermal insulation. The front doors, an engineering marvel, are framed with high-quality electric wood chicken glass fiber board for low-temperature insulation, enhanced by silicone foam sealing strips that endure a broad temperature spectrum. Every element is meticulously crafted, ensuring perfect environmental conditions, offering unmatched temperature consistency and reliability.
Efficient air circulation in our experimental space is the heartbeat of consistent testing. Our masterful design ensures seamless flow, creating an environment where every test condition is met with unparalleled precision and accuracy, setting new standards in test environment excellence.
Our air supply system is a testament to design excellence, featuring multi-blade aluminum wind turbines resilient to extreme temperatures. Driven by powerful motors, air is channeled efficiently to upper louvers and returns from the bottom, maintaining a deviation of less than 2 ºC within the -70~100 ºC range. This internationally benchmarked system ensures a consistently stable environment, setting new standards in air supply excellence and precision testing conditions.
Discover the future of testing with our advanced controller operating system. Each function is effortlessly within reach in this cutting-edge system, designed to enhance user interaction. Experience intuitive navigation that simplifies complex testing parameters, bringing sophistication and efficiency to your fingertips.
Our innovative low-power (8W) temperature and humidity control device delivers exceptional precision, with accuracy reaching ± 3 ºC. This energy-efficient marvel achieves impressive accuracy without compromising on performance, providing a green, powerful solution for modern testing needs.
1. Unveil a new level of visual clarity with our high-resolution display screen. The stunning 7-inch TET true color LCD resistive touch screen, with a breathtaking resolution of up to 800 * 480, transforms your engagement with testing data and settings. Offering a vivid, interactive experience, it provides crystal-clear insight at every glance.
Our stunning 7-inch TET true color LCD resistive touch screen, boasting a resolution of up to 800 * 480, redefines user experience. With vibrant colors and enhanced functionality, every detail is easily accessible and visually compelling, ensuring a seamless and engaging interaction.
2. Empower your test management with extensive program capacity. With a capacious memory holding 1000 programs/1000 segments, including 999 total and partial loops, the convenience of 10 program linking functions, complemented by a real-time temperature curve display, becomes easily accessible. This vast storage capability ensures intricate programming and precise execution of testing scenarios, offering unparalleled flexibility and efficiency.
With an impressive memory capacity, our product supports 1000 programs with 1000 segments, 999 total loops, and 999 partial loops. Benefit from the ability to link 10 sets of programs, complemented by a real-time temperature curve display for immediate queries. This extensive programming flexibility ensures that all your testing requirements are met with unparalleled ease, marking a new standard in automated testing excellence.
3. Expansive Data Storage Capacity: Seamlessly transfer and store historical data from 300 days of operation. Upload data effortlessly to a computer via a network cable or directly into the controller. This feature ensures secure storage and easy access to valuable data, enabling you to track and analyze trends over extended periods with remarkable ease and efficiency.
Streamline your data management with the effortless transfer of historical data from 300 days of storage. Upload data directly to a computer or controller via a network cable. This feature guarantees seamless management, supporting efficient data flow and analysis, which is crucial for making informed decisions.
4. Sophisticated Connectivity: Equipped with LAN standard Ethernet communication, our controller connects effortlessly, supporting up to 16 devices with a single software. The outflow interface integrates seamlessly into regional networks, offering remote program control with features like real-time monitoring and historical curve playback. This advanced connectivity keeps you in control from any location, elevating your testing capabilities to unparalleled heights of convenience and sophistication.
Harnessing LAN standard Ethernet communication, our controller connects with ease, supporting up to 16 devices using a single software. The outflow interface seamlessly integrates into regional networks, enabling remote program control with functions like real-time monitoring and historical curve playback. This effortless connectivity ensures your testing environment is accessible globally, providing unmatched control and adaptability.
Our sophisticated heating and humidification system is engineered with precision, featuring bare wire nickel-chromium alloy electric heating tubes. These tubes guarantee low thermal inertia, minimal heating overshoot, and high-precision fluctuations through meticulously controlled power. This advanced system fulfills all heating and humidification needs with exceptional efficiency and accuracy, ensuring consistent and reliable performance.
Engineered with precision, the system incorporates bare wire nickel-chromium alloy electric heating tubes. These components guarantee low thermal inertia, minimal heating overshoot, and high-precision fluctuations due to carefully controlled power. This setup maintains temperature conditions with extraordinary stability, providing a solid foundation for precise and meticulous testing outcomes.
1. Advanced Humidification System: Our cutting-edge humidification solution utilizes a state-of-the-art cylinder (boiler method) to ensure unparalleled consistency. The surface humidification (water plate method) accelerates processes while enhancing control precision, leaving the chamber free of impurities like scale. It performs exceptionally even at low humidity, with easy maintenance and cleaning; the high-quality humidification tube features a seamless stainless steel casing with insulation resistance over 50M Ω, and includes a robust anti-dry burning controller for superior safety. This innovative system ensures an optimal testing environment, emphasizing safety and maintenance ease.
Our advanced humidification system employs a state-of-the-art cylinder (boiler method) for exceptional uniformity. The surface humidification (water plate method) enhances process speed and control precision, keeping the chamber free of impurities like scale. It excels even at low humidity, with easy maintenance and cleaning; the high-quality humidification tube has a seamless stainless steel casing with insulation resistance exceeding 50M Ω, and features a robust anti-dry burning controller for superior safety. This system ensures exceptional performance and reliability, managing every humidification aspect with precision and care.
2. Maximizing Water Efficiency and Energy Conservation: By leveraging cutting-edge technology, our system optimizes water usage while conserving energy, offering a sustainable and eco-friendly testing solution. Our dedication to efficiency ensures peak performance, reducing waste and demonstrating a commitment to environmental responsibility.
Immerse yourself in an extraordinary experience of seamless efficiency with our expertly crafted system boasting a spacious 25L front-mounted water tank. Designed with cutting-edge quick-connection features, the system ensures swift, effortless plug-in for both water and electricity, transforming disassembly and maintenance into a simple task. With unparalleled precision, achieve dehumidification across three distinct humidity zones, optimizing water usage while adhering to the highest national standards for high-temperature and humidity applications at 85ºC and 85% RH. Our groundbreaking closed design, which disables point cooling and dehumidification systems, significantly minimizes water consumption, leading the charge in sustainability as never before.
Choose equipment that not only meets but exceeds the most rigorous testing conditions, providing unmatched reliability and outstanding performance.
1. Optimal Circulating Air Mode Selection: Opt for either Courtyard Air Supply or Variable Speed Motor to tailor your air circulation precisely.
If your product necessitates exact wind speed control, our revolutionary solution is your go-to choice for achieving the finest results.
2. Superior Water Supply System: Featuring cutting-edge RO Reverse Osmosis technology.
Our fully automated system transforms the humidification process by delivering a pure, consistent water supply through the RO reverse osmosis system. This innovation saves you valuable time and ensures the utmost convenience.
3. State-of-the-Art Polymer Film/Rotor Dehumidification System
For testing that demands strict low-temperature and low-humidity conditions, our pioneering cellular chemical dehumidification system is your perfect solution, offering exceptional performance with a humidity range as low as 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2 - Elevate your testing capabilities with this groundbreaking solution.
We offer a diverse range of professional-grade products, directly sourced from top manufacturers in Europe and the United States, ensuring the highest quality to meet your requirements. LN.Two/ .LCO.2 - Experience unmatched precision and control.
Our advanced solenoid valves and integrated control systems are meticulously engineered to meet your accelerated testing demands, providing rapid temperature reduction with precise management.
5. Ultrasonic Cooling and Humidification System
Engineered to perform under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is explicitly crafted for dynamic high heat load testing, ensuring optimal performance as an essential auxiliary device.
6. Premium Quality Glass Inner Door with Manual Operation Port
For continuous operations involving frequent test object movements, our premium glass inner door with a manual operation port (∧ 125Mm * Ea.) minimizes environmental impact from repeated chamber access, ensuring uninterrupted testing conditions.
7. Cutting-Edge Real-Time Test Data Recorder
Indispensable for comprehensive temperature evaluations of both the testing environment and the test object, our certified recording solutions are essential, with a specialized tape recorder meticulously crafted for all your precise data acquisition needs.
8. Innovative Computer Connectivity and Operation Recording Software
Our bespoke connection software, tailor-made for Mattel's environmental measuring machine kitchen, transforms convenience. It facilitates simultaneous multi-machine monitoring, seamless data access from active machines, and offers groundbreaking electronic functionalities for users.
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