Advanced Power Battery Needle Extrusion Quality Assurance Testing Equipment
Product Description
Introducing the extraordinary Advanced Humid Hot Testing Machine from Guangdong MENTEK Testing Equipment Co., Ltd. This state-of-the-art device is masterfully engineered to deliver unparalleled excellence in both high and low temperature testing, catering to a vast range of electrical products, components, and materials. Embark on a journey of flawless environmental simulation and reliability testing, featuring constant or gradient temperature transitions coupled with extensive wet heat assessments. Crafted to meet the exacting standards of Chinese national regulations/T10586-2006 and T10592-2008, our superior humidity and heat test chambers stand as a testament to precision and quality assurance.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant Standard Test Requirements
1. Safety Test of Monomer Battery:The extrusion test is meticulously executed following these detailed procedures:1..1 The monomer battery undergoes full charge in accordance with the 6.1.3 method and is then subjected to thorough testing under the following exact conditions:
A) Squeezing Direction:Apply pressure perpendicular to the battery pole plate's direction (see Figure 1 for additional elucidation).
B) Form of the Extruded Plate:A radius of 75mmThe extruded body boasts a semicircular configuration,accompanied by a semi-cylinder length (L) that surpasses the squeezed battery dimensions for optimal accuracy.
C) Squeezing Speed: (5±1)mm per second (mm/s).
D) Degree of Squeezing:Ensure a voltage drop to 0V or deformation reaching 30%, or sustain an extrusion force of up to 200kN.Back Stop:Immediately cease squeezing; initiate a 1-hour observation period to confirm compliance.
2. Battery Module Safety Test Procedure: The extrusion test is meticulously executed in accordance with these structured steps:1.1 Charge the monomer battery pursuant to the 6.1.4 method and carry out tests under the specified conditions:
A) Adopt the direction most vulnerable to squeezing within the vehicle's complete layout.If the ideal squeezing direction is indeterminable, apply pressure perpendicular to the monomer battery for precise results.Pressure is methodically applied in the designated arrangement direction (see Figure 3 for illustration)
B) Form of the Extruded Plate: A semicircular body with a 75mm radius and a semi-cylinder design.The extruded body length exceeds the squeezed battery's dimensions but is limited to a maximum of 1m.
C) Squeezing Speed:: (5±1) mm/s
D) Degree of Squeezing: Attain battery module deformation up to 30% or apply a force equivalent to the storageweight that is 1000 times that of the battery module, considering the maximum value outlined in Table 2, hold for 10 minutes, and observe for 1 hour.
Table 2: Comprehensive Squeezing Force Selection Guide
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
This equipment adheres to the following premier industry testing standards, guaranteeing exceptional performance and reliability.
National Standard/T2423.1-2008 Test A: Low Temperature National Standard/T4243.2-2008 Test B: High Temperature (Partial) National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in comprehensive temperature and humidity combinations or other assessments within the equipment's performance spectrum. Embrace the art of temperature and humidity testing with these rigorous standards that ensure a meticulous and thorough examination across diverse climates and conditions. Each test and assessment is meticulously crafted to expand boundaries and secure unparalleled precision within the equipment's operational range.
Intricately designed structure of the testing chamber. The sophisticated architecture of the testing chamber embodies engineering excellence, crafted to deliver optimal performance with every use. This design intricacy ensures that each test conducted is rooted in reliability and precision, elevating the standard of testing environments to new heights.
Crafted with precision, the outer shell of the test box is constructed from durable galvanized color steel plate. This robust construction not only enhances durability but also exudes elegance, merging functionality with aesthetics to present a striking appearance that stands the test of time, reflecting both strength and beauty.
The inner boxes boast superior craftsmanship with SUS304 stainless steel plates. Ingeniously included are adjustable hanging hole strips for uniform test track placement. Encased in at least 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers ensure optimal performance. The front doors, a marvel of engineering, utilize high-quality electric wood chicken glass fiber board frames for exceptional low-temperature insulation, complemented by silicone foam sealing strips that withstand a wide temperature range. Every meticulously engineered aspect of the inner box ensures that environmental conditions are perfectly maintained, promising an unparalleled level of temperature consistency and reliability.
Efficient experimental space air circulation: The essence of consistent testing lies in the masterful circulation of air. Our state-of-the-art design guarantees seamless and efficient airflow, creating an environment where every test condition is met with precise accuracy, ensuring the highest standards of testing integrity.
A masterfully designed air supply system employs multi-blade aluminum wind turbines, impervious to high and low temperatures. Driven by powerful motors, air is efficiently channeled to the upper louvers and returns from the bottom, maintaining less than 2 ºC deviation throughout the -70~100 ºC range (internationally benchmarked at 10 points). This ensures a consistently stable and controlled environment for precise testing conditions, setting a new benchmark in air supply excellence and reliability.
Advanced controller operating system. Experience a revolution in control with our advanced operating system, where every function is effortlessly accessible. The system's intuitive design maximizes user interaction, offering seamless navigation through a complex world of sophisticated testing parameters, redefining user experience.
Equipped with an innovative low-power (8W) temperature and humidity control device, ensuring exceptional precision in temperature control with accuracy reaching ± 3 ºC. This device epitomizes energy efficiency, delivering remarkable precision without compromising performance, offering a sustainable and powerful solution for modern testing challenges.
1. High-resolution display screen: The stunning 7-inch TET true color LCD resistive touch screen with a breathtaking resolution of up to 800 * 480 elevates visual clarity to unprecedented heights. It offers a vivid, interactive experience that reinvents how you engage with testing data and settings, providing crystal-clear insight with every interaction.
A stunning 7-inch TET true color LCD resistive touch screen with a breathtaking resolution of up to 800 * 480. This display not only transforms the user experience with its vibrant colors but also enhances functionality, ensuring that every detail is easily accessible and visually compelling, setting a new standard for user interfaces.
2. Extensive program capacity: Boasting generous memory, with a capacity of 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Enjoy the convenience of 10 sets of program linking functions, complemented by a real-time temperature curve display easily accessible for direct queries. The vast storage capability ensures that all your testing scenarios can be intricately programmed and executed with precision, providing unparalleled flexibility and efficiency in test management, making it the ideal choice for complex testing needs.
Experience an unprecedented leap in memory capacity with our cutting-edge solution, boasting a phenomenal storage capability of 1000 programs, 1000 segments, complemented by 999 total and partial loops. Delight in the exceptional 10 sets of program linking functionalities, all while enjoying the immediate access to a real-time temperature curve display for seamless direct inquiries. This expansive programming expertise is designed to cater to every testing need with unparalleled adaptability and simplicity, establishing a new benchmark in automated testing brilliance.
3. Vast Data Storage and Seamless Transfer Capabilities: Effortlessly manage a treasure trove of historical data, spanning an impressive 300 days of storage operations. Enjoy the streamline upload of data to your computer via a network cable or the convenience of directly loading it into the controller. This remarkable feature ensures that every critical piece of information is securely preserved and always accessible, empowering you to efficiently track and analyze testing trends over an extended period with remarkable ease.
Effortlessly master the management of historical data, covering an extensive 300-day span of storage operations. Seamlessly upload this valuable information to your computer using a network cable or directly into the controller, ensuring a smooth and flawless data management process. This ability is crucial for facilitating the fluid flow and precise analysis of data, empowering you to make insightful, well-informed decisions with confidence.
4. Continuous Connectivity: Utilizing the power of LAN standard Ethernet communication, the controller achieves seamless connectivity, supporting an impressive array of up to 16 devices via a single software interface. The outflow interface integrates seamlessly into regional networks, enabling sophisticated remote program control with advanced features such as real-time monitoring and historical curve playback. This superior connectivity ensures you maintain command, even from afar, elevating your testing capabilities to unparalleled heights of convenience and sophistication.
Embrace seamless connectivity with cutting-edge LAN standard Ethernet communication, as the controller effortlessly establishes connections with up to 16 devices through a single software. The outflow interface is designed to integrate smoothly into regional networks, providing enhanced remote program control with features such as real-time monitoring and historical curve playback. This seamless connectivity ensures you have global access to your testing environment, offering unmatched levels of control and adaptability.
Our sophisticated heating and humidification system is a masterpiece of engineering, featuring bare wire nickel chromium alloy electric heating tubes. These tubes are designed to deliver low thermal inertia, minimal heating overshoot, and high-precision fluctuations, thanks to meticulously controlled power. This state-of-the-art system meets all heating and humidification requirements with unmatched efficiency and precision, ensuring reliable and consistent performance every time.
Meticulously engineered, this advanced system showcases bare wire nickel chromium alloy electric heating tubes, ensuring low thermal inertia, minimal overshoot, and remarkable precision due to expertly controlled power. It guarantees exceptional stability in temperature conditions, providing the ideal foundation for generating precise and exact testing outcomes with unrivaled reliability.
1. Innovative Humidifier: Achieve unmatched consistency and precision in humidification with our advanced system, using a state-of-the-art humidification cylinder (boiler method) for superior uniformity. The surface humidification (water plate method) accelerates the process and enhances precision, ensuring no residue, such as scale, is left in the chamber. This system excels even at low humidity levels, with straightforward maintenance and cleaning. The premium humidification tube, featuring a seamless stainless steel casing and insulation resistance over 50M Ω, is equipped with a reliable anti-dry burning controller for ultimate safety. This pioneering humidification solution guarantees an optimal testing environment, prioritizing safety, performance, and ease of maintenance.
For unparalleled consistency in humidification, our state-of-the-art system incorporates a sophisticated humidification cylinder (boiler method) to ensure uniformity. The surface humidification (water plate method) expedites the process, enhancing precision with no scale residue. This system excels at low humidity levels, offering effortless maintenance and cleaning. The high-quality humidification tube, complete with a seamless stainless steel casing and insulation resistance exceeding 50M Ω, is equipped with a robust anti-dry burning controller for superior safety. This expertly engineered system guarantees remarkable performance and dependability, offering precise humidification with ease.
2. Optimizing Water Efficiency and Energy Conservation: Harnessing the power of cutting-edge technology, we revolutionize water usage and champion energy conservation, offering a sustainable and environmentally-friendly testing solution. Our unwavering dedication to efficiency ensures peak system performance, minimizing waste and promoting eco-conscious practices, setting a new standard in sustainable testing excellence.
Immerse yourself in the pinnacle of efficiency with our superbly engineered system, featuring a generous 25L front-mounted water tank. Our innovative quick-connection design ensures a swift and easy plug-in process for water and electricity, making disassembly and maintenance a breeze. Experience the ultimate precision with dehumidification tailored across three carefully defined humidity zones, optimizing water usage while adhering to the highest national standards for high-temperature and humidity applications at a remarkable 85ºC and 85% RH. Our groundbreaking enclosed design, with point cooling and dehumidification systems deactivated, dramatically reduces water usage, setting an unparalleled standard for sustainability.
Select equipment that surpasses even the most demanding testing conditions, providing exceptional reliability and performance with each use.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply or a Variable Speed Motor to customize air circulation with precision to suit your specific needs.
If your product demands precise wind speed control, our groundbreaking solution is your ultimate choice for achieving unmatched results.
2. Superior Water Supply System: Featuring state-of-the-art RO Reverse Osmosis technology.
Our fully automated system revolutionizes the humidification process by delivering a pure, consistent water supply through the RO reverse osmosis system, saving you valuable time and guaranteeing utmost convenience.
3. State-of-the-Art Polymer Film/Rotor Dehumidification System
For testing scenarios that require strict low-temperature and low-humidity conditions, our innovative cellular chemical dehumidification system is your optimal choice, offering outstanding performance with humidity as low as 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2 - Enhance your testing capabilities with this advanced solution.
We offer a wide array of professional-grade products, sourced directly from leading manufacturers in Europe and the United States, ensuring top-tier quality to meet your requirements. LN.Two/ .LCO.2 - Experience unparalleled precision and control.
Our cutting-edge solenoid valves and integrated control systems are expertly crafted to meet your accelerated testing demands, ensuring rapid temperature reduction with precise control.
5. Ultrasonic Cooling and Humidification System
Engineered to thrive under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is specifically designed for dynamic high heat load testing, ensuring optimal performance as an auxiliary device.
6. Premium Quality Glass Inner Door with Manual Operation Port
For seamless operations that require frequent movement of test objects, our premium glass inner door with a manual operation port (∧ 125Mm * Ea.) minimizes environmental impact from repeated chamber access, ensuring continuous testing excellence.
7. Cutting-Edge Real-Time Test Data Recorder
Essential for thorough temperature evaluations of both the testing environment and the test object, our certified recording solutions are indispensable, with a specialized tape recorder expertly designed for all your precise data acquisition needs.
8. Innovative Computer Connectivity and Operation Recording Software
Our custom-developed connection software, specifically tailored for Mattel's environmental measuring machine kitchen, transforms convenience by enabling simultaneous multi-machine monitoring, seamless data access from active machines, and delivers state-of-the-art electronic functionalities for users.
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