Advanced Battery Pack Flip Testing Equipment for Quality Assurance Test Machine
Product Description
Unveiling the exceptional Advanced Humid Hot Testing Machine, a highly sophisticated innovation by Guangdong MENTEK Testing Equipment Co.,Ltd. This groundbreaking device is meticulously engineered to excel in both high and low-temperature testing, accommodating an impressive array of electrical products, parts, and materials. Revel in the unmatched capabilities of environmental simulation and reliability testing that includes constant or gradient temperature variations, and comprehensive wet heat assessments. Designed in adherence to Chinese national standards/T10586-2006 and T10592-2008, our state-of-the-art humidity and heat test chambers guarantee precision and superior quality, setting a new benchmark in testing excellence.
| Name of the equipment |
Power battery pack flipping test device |
| Model |
MBS-FZ31467.3 |
| Rotation angle |
0~360 degrees |
| Rotation speed |
1°/S~ 12°/S adjustable |
| Direction of rotation |
X Axis, Y Axis, automatic conversion |
| Maximum test space |
W2000*H1000*D3000mm |
| Maximum test weight |
1000 Kilogram |
| External dimensions of the equipment |
W4200*H2000*D2000mm |
| Flip plate size |
W2000*H100*D3000mm |
| Equipment weight |
About 5 tons |
| Control method |
Close-up fine-tuning + long-range touch screen PLC control + computer control |
| Power supply |
AC380V. 5.5 KW |
Relevant standard test requirements
1.1 The specified test object for this examination is a battery pack or battery system.
1.2 The test object undergoes a complete 360° rotation at a controlled speed of 6° per second, Subsequently, it rotates in precise 90° increments, maintaining each position for 1 hour, completing the 360° rotation cycle, and then an observation period of 2 hours ensues.
1.3 The test object undergoes a precise 360° rotation around the Y axis at a speed of 6°/s, followed by incremental 90° rotations, maintaining each increment for 1 hour, completing the rotation and then observing for 2 hours.
1.4 Requirements for power storage: There must be no leakage, rupture of the shell, fire, or explosion of the pack or system. The connection should remain reliable, and the structure intact. Post-test, the insulation resistance value should not be less than 100Ω/v.
The equipment is designed to meet the following industry-leading testing standards:
National Standard/T2423.1-2008 Test A: Low Temperature; National Standard/T4243.2-2008 Test B: High Temperature (Partial); National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat; Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat; China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in comprehensive temperature and humidity combinations or other assessments within the equipment's dynamic performance spectrum.
Intricately designed structure of the testing chamber
Meticulously crafted, the outer shell of the test box is constructed from premium, durable galvanized color steel plate, ensuring longevity and robustness.
The inner boxes are a testament to superior craftsmanship, featuring SUS304 stainless steel plates. Ingeniously integrated adjustable hanging hole strips facilitate uniform test track placement. Encapsulated in no less than 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers guarantee top-notch performance. The front doors, marvels of engineering, feature high-quality electric wood chicken glass fiber board frames for exceptional low-temperature insulation, further enhanced by silicone foam sealing strips adept at withstanding a broad temperature range.
Efficient and dynamic experimental space air circulation:
The masterfully designed air supply system employs multi-blade aluminum wind turbines, impervious to extreme temperatures. Driven by robust motors, air is efficiently routed to the upper louvers and returns from the bottom, maintaining minimal deviation of less than 2 ºC across the -70~100 ºC range, consistently meeting international benchmarks assessed at 10 points.
Advanced controller operating system
Outfitted with an innovative low-power (8W) temperature and humidity control device, this system ensures exceptional accuracy in temperature control with a precision reaching ± 3 ºC.
1. High-resolution display screen:
Featuring a stunning 7-inch TET true color LCD resistive touch screen, it boasts an impressive resolution of up to 800 * 480, offering a visually captivating display.
2. Extensive program capacity:
Boasting vast memory capabilities, it can accommodate up to 1000 programs with 1000 segments, 999 total loops, and 999 partial loops. Enjoy effortless convenience with 10 sets of program linking functions, complemented by a real-time temperature curve display that is effortlessly accessible for direct query and analysis.
3. Expansive data storage capacity:
Effortlessly harness the capability to transfer historical data from a vast 300-day storage operation. Seamlessly upload this data to a computer using a network cable or opt to load it directly into the controller, ensuring your operations remain smooth and uninterrupted.
4. Unmatched Seamless Connectivity:
Experience the future of connectivity with our LAN standard Ethernet communication. The controller connects with incredible ease, managing up to 16 devices using a singular software. This outflow interface integrates effortlessly into regional networks, unlocking cutting-edge remote program control with features like real-time monitoring and historical curve playback.
State-of-the-Art Heating and Humidification System
Engineered with unparalleled precision, our system boasts bare wire nickel chromium alloy electric heating tubes. These components ensure low thermal inertia, minimal heating overshoot, and precise fluctuations, delivering consistently outstanding performance through meticulously controlled power.
1. Innovative Humidifier Design:
For unmatched consistency in humidification, our advanced system utilizes a state-of-the-art humidification cylinder (boiler method) for exceptional uniformity. The surface humidification (water plate method) accelerates efficiency while enhancing precision control, eliminating impurities like scale within the chamber. Performance remains outstanding even at low humidity levels, with maintenance and cleaning made effortless. Our high-quality humidification tube features a seamless stainless steel casing, boasting impressive insulation resistance exceeding 50M Ω. It is equipped with a robust anti-dry burning controller to ensure superior safety.
2. Maximizing Water Efficiency and Energy Conservation:
Our system includes a generous 25L front-mounted water tank with a smart quick-connection design for fast water and electricity plug-ins, enabling easy disassembly and maintenance. It delivers precise dehumidification across three distinct humidity zones, optimizing water usage while fully complying with national standards for high-temperature and humidity environments like 85ºC and 85% RH. When the point cooling and dehumidification system is on standby, our innovative closed design significantly reduces water consumption, embodying eco-friendly sustainability.
Select equipment that excels in surpassing the most rigorous testing standards.
1. Optimal Circulating Air Mode Selection: Courtyard Air Supply or Variable Speed Motor
For products that require precise wind speed control, this cutting-edge solution is unmatched in delivering optimal performance.
2. Superior Water Supply System: RO Reverse Osmosis
Our automatic system redefines the humidification process by offering a pure, consistent water supply through an RO reverse osmosis system. Save valuable time and enjoy unparalleled convenience.
3. Advanced Polymer Film/Rotor Dehumidification System
When testing demands stringent low-temperature and low-humidity conditions, our innovative cellular chemical dehumidification system is your ideal choice. It delivers exceptional performance with a humidity range reaching up to 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2
We provide a comprehensive selection of professional-grade products, sourced directly from the foremost manufacturers in Europe and the United States. LN.Two/ .LCO.2
Our sophisticated solenoid valves and integrated control systems are meticulously crafted to meet your requirements for accelerated testing and rapid temperature reduction, ensuring precision control.
5. Ultrasonic Cooling and Humidification System
For dynamic high heat load testing in extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is engineered to satisfy the most rigorous standards. This specialized system acts as an auxiliary device to guarantee optimal performance.
6. Premium Glass Inner Door with Manual Operation Port
For seamless operations involving frequent movement of test objects, the addition of a premium glass inner door with a manual operation port (∧ 125Mm * Ea.) minimizes environmental impact caused by repeated chamber access, ensuring uninterrupted testing conditions.
7. Cutting-Edge Real-Time Test Data Recorder
When precise and comprehensive temperature measurements of both your testing environment and the test object are of utmost importance, our certified recording solutions become absolutely indispensable. With an expertly designed specialized tape recorder, you can meet all your data acquisition requirements with unparalleled precision and reliability, ensuring that every detail is captured accurately.
8. Experience the Future with Our Cutting-Edge Computer Connectivity and State-of-the-Art Operation Recording Software
Our bespoke connection software, meticulously crafted for Mattel's environmental measuring machine kitchen, revolutionizes convenience with its robust and powerful capabilities. It offers simultaneous multi-machine monitoring, easy and seamless data access from all active machines, and delivers the pinnacle of advanced electronic functionalities, empowering users with unparalleled efficiency and effectiveness.
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