Advanced Power Battery Horizontal Needle Extrusion Tester for Quality Assurance Testing
Product Description
Discover the remarkable Advanced Humid Hot Testing Machine, a highly sophisticated device by Guangdong MENTEK Testing Equipment Co.,Ltd, engineered to excel in both high and low temperature testing across a spectrum of electrical products, parts, and materials. Experience unparalleled environmental simulation and reliability testing, including constant or gradient temperature variations, and wet heat assessments. Crafted in accordance with Chinese national standards/T10586-2006 and T10592-2008, our state-of-the-art humidity and heat test chambers promise precision and quality.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant standard test requirements
1. Safety test of monomer battery: The extrusion test is carried out according to the following steps 1. .1 The monomer battery is charged according to the 6.1.3 method and tested according to the following conditions
A) Squeezing direction: Squeezing perpendicular to the direction of the battery pole plate (see Figure 1)
B) Extruded plate form: Radius 75MmThe semicircular body, The length (L) of the semi-cylinder is greater than the size of the squeezed battery.
C) Squeezing speed: (5±1) Mm/S
D) Degree of squeezing: The voltage reaches 0V or the deformation reaches 30% or the extrusion force reaches 200KN.Back stopStop squeezing; observe for 1h
2. A battery module safety test, the extrusion test is carried out according to the following steps 1. 1 The monomer battery is charged according to the 6.1.4 method, and the test is carried out according to the following conditions
A) The direction in which the battery module is most easily squeezed in the layout of the whole vehicle is the same.If the direction that is most easily squeezed cannot be obtained, it is perpendicular to the monomer battery. Pressure is applied in the arrangement direction (as shown in Figure 3)
B) Extruded plate form: semicircular body with a radius of 75mm, semi-cylinder.The length of the body is larger than the size of the squeezed battery but not more than 1m.
C) Squeezing speed: (5±1) mm/s
D) Squeezing degree: the deformation of the battery module reaches 30% or the extrusion force reaches the storage1000 times the weight of the battery module and the larger value of the values listed in Table 2, maintain for 10min and observe for 1h
Table 2 Squeezing Force Selection Table
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
The equipment meets the following industry-leading testing standards
National Standard/T2423.1-2008 Test A: Low Temperature National Standard/T4243.2-2008 Test B: High Temperature (Partial) National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in comprehensive temperature and humidity combinations or other assessments within the equipment's performance spectrum.
Intricately designed structure of the testing chamber
Crafted with precision, the outer shell of the test box is constructed from durable galvanized color steel plate.
The inner boxes boast superior craftsmanship with SUS304 stainless steel plates. Ingeniously included are adjustable hanging hole strips for uniform test track placement. Encased in at least 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers ensure optimal performance. The front doors, a marvel of engineering, utilize high-quality electric wood chicken glass fiber board frames for exceptional low-temperature insulation, complemented by silicone foam sealing strips that withstand a wide temperature range.
Efficient experimental space air circulation:
A masterfully designed air supply system employs multi-blade aluminum wind turbines, impervious to high and low temperatures. Driven by powerful motors, air is efficiently channeled to the upper louvers and returns from the bottom, maintaining less than 2 ºC deviation throughout the -70~100 ºC range (internationally benchmarked at 10 points).
Advanced controller operating system
Equipped with an innovative low-power (8W) temperature and humidity control device, ensuring exceptional precision in temperature control with accuracy reaching ± 3 ºC.
1. High-resolution display screen:
A stunning 7-inch TET true color LCD resistive touch screen with a breathtaking resolution of up to 800 * 480.
2. Extensive program capacity:
Boasting generous memory, with a capacity of 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Enjoy the convenience of 10 sets of program linking functions, complemented by a real-time temperature curve display easily accessible for direct queries.
3. Expansive data storage capacity:
Effortlessly transfer historical data from 300 days of storage operation. Easily upload data to a computer via a network cable or directly load it into the controller.
4. Seamless connectivity:
Utilizing LAN standard Ethernet communication, the controller connects with vivid ease, supporting up to 16 devices with a single software. The outflow interface seamlessly integrates into regional networks, unlocking remote program control with functions like real-time monitoring and historical curve playback.
Sophisticated heating and humidification system
Engineered with precision, the system features bare wire nickel chromium alloy electric heating tubes. These guarantee low thermal inertia, minimal heating overshoot, and high-precision fluctuations thanks to meticulously controlled power.
1. Cutting-edge Humidifier:
For unparalleled consistency in humidification, our advanced humidification system employs a state-of-the-art humidification cylinder (boiler method), ensuring exceptional uniformity. The surface humidification (water plate method) accelerates the process while enhancing control precision, leaving no impurities like scale within the chamber. It offers outstanding performance even at low humidity, with effortless maintenance and cleaning; the high-quality humidification tube features a seamless stainless steel casing, boasting an insulation resistance exceeding 50M Ω, and is equipped with a robust anti-dry burning controller for superior safety.
2. Maximizing Water Efficiency and Energy Conservation:
Discover unmatched efficiency with our cutting-edge design that boasts a spacious 25L front-mounted water tank, complete with an intuitive, quick-connection system for seamless plug-in of both water and electricity. This top-tier system ensures effortless disassembly and maintenance, elevating your user experience. Our advanced technology delivers precise dehumidification across three distinct humidity zones, optimizing water usage while strictly complying with rigorous national standards for high-temperature and humidity conditions such as 85ºC and 85% RH. Ingeniously designed, when the point cooling and dehumidification system is disabled, our closed system dramatically reduces water consumption, truly embodying sustainability at its core.
Opt for equipment that not only meets but exceeds the most demanding testing conditions, ensuring superior performance and reliability.
1. Optimal Circulating Air Mode Selection: Choose between Courtyard Air Supply and the versatility of a Variable Speed Motor to perfectly suit your testing needs.
For products that require exquisite wind speed control, this state-of-the-art solution is your ideal choice, promising precision and reliability.
2. Optimal Water Supply System: Experience the purity and consistency of the RO Reverse Osmosis system, tailored for superior performance.
Enhance your humidification process with our automatic system, designed to deliver pure, consistent water supply through an RO reverse osmosis system. This innovation saves valuable time and ensures unmatched convenience.
3. Advanced Polymer Film/Rotor Dehumidification System: A sophisticated choice for superior dehumidification performance.
For testing scenarios that demand rigorous low-temperature and low-humidity conditions, our state-of-the-art cellular chemical dehumidification system is your go-to solution. It guarantees unparalleled performance, operating within a humidity range of up to 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2: Maintain superior standards with this exceptional offering.
We are proud to provide an extensive range of professional-grade products, sourced directly from top-tier manufacturers in Europe and the United States, ensuring the best in class for your needs. LN.Two/ .LCO.2: Harness excellence with this distinguished selection.
Our advanced solenoid valves and integrated control systems are engineered to meet your fast-paced testing requirements. They offer accelerated testing and temperature reduction with unparalleled precision control.
5. Ultrasonic Cooling and Humidification System: Designed for excellence in challenging environments.
For demanding high heat load testing under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is meticulously engineered to meet the toughest standards. This specialized auxiliary system ensures peak performance and reliability.
6. Premium Glass Inner Door with Manual Operation Port: Precision meets functionality.
Enhance your operations with the addition of a glass inner door featuring a manual operation port (∧ 125Mm * Ea.). This thoughtful design minimizes environmental impact from repeated chamber access, ensuring seamless and uninterrupted testing conditions.
7. State-of-the-Art Real-Time Test Data Recorder: Precision in data acquisition.
When comprehensive temperature measurements of both the testing environment and the test object are crucial, our certified recording solutions are indispensable. Expertly designed, our specialized tape recorder fulfills all your data acquisition needs with pinpoint precision and reliability.
8. Cutting-Edge Computer Connectivity and Operation Recording Software: Pioneering the future of data management.
Revolutionize your environmental testing with our custom connection software, crafted specifically for Mattel's environmental measuring machine kitchen. This groundbreaking software redefines convenience by enabling simultaneous multi-machine monitoring and seamless data access from active machines, delivering the most sophisticated electronic functionalities tailored for users.
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