Advanced Power Battery Needle Extrusion Quality Assurance Testing Device
Product Description
Introducing the exceptional Advanced Humid Hot Testing Machine, a masterpiece from Guangdong MENTEK Testing Equipment Co., Ltd. This state-of-the-art device is meticulously engineered to deliver unparalleled excellence in high and low-temperature testing, catering to an extensive array of electrical products, components, and materials. Dive into the pinnacle of environmental simulation and reliability testing, offering both constant and gradient temperature variations, coupled with comprehensive wet heat evaluations. Crafted in strict accordance with Chinese national standards/T10586-2006 and T10592-2008, these advanced humidity and heat test chambers set new benchmarks in precision and quality assurance.
| Name |
Power battery extrusion needle test machine |
| Model |
MBS-JY5 T |
MBS-JY20 T |
| Pressure |
5 T |
20 T |
| Force accuracy |
±1% |
| Organization |
Vertical |
| Squeezing method |
From south to north |
| Box |
The vertical box structure is separated from the controller part. |
| Test space W*H*D mm |
600*600*600 |
1000*800*600 |
| Squeezing stroke |
0~600mm |
| Control method |
Plc touch screen + computer remote control |
| Squeezing speed |
1~10mm/s |
| Squeezing speed accuracy |
±0.1/min |
| Power supply voltage |
AC380V. 50 Hz |
| Squeeze head |
Radius 75mm |
| Driving mode |
Servo hydraulic |
| Data acquisition method |
Independent remote acquisition and isolation, multiple voltage, temperature and current acquisition channels, Ensure that the data is error-free acquisition frequency of 100Hz |
| Security apparatus |
Video surveillance system, safety explosion-proof system, smoke discharge system, Smoke alarm device, explosion-proof lighting device, etc. |
| Safety alarm |
Leakage protection, overheating protection, overvoltage, overload, overcurrent protection, Abnormal sound and light alarm, smoke alarm light, etc. |
| Standard configuration |
A set of extrusion host, computer, extrusion head, a set of fixture, A set of camera monitoring system, fire extinguishing system |
Relevant Standard Test Requirements
1. Safety Test of Monomer Battery:The extrusion test is executed with meticulous attention, adhering to these comprehensive steps:1..1 Each monomer battery is fully charged following the 6.1.3 method and then subjected to rigorous testing under the following precise conditions:
A) Squeezing Direction:Pressure is applied perpendicularly to the battery pole plate's direction (see Figure 1 for visual reference).
B) Form of the Extruded Plate:Radius of 75mmThe extruded body features a semicircular form,with a semi-cylinder length (L) surpassing the dimensions of the squeezed battery, ensuring utmost accuracy.
C) Squeezing Speed: (5±1)mm per second (mm/s).
D) Degree of Squeezing:Achieve a voltage drop to 0V or a deformation reaching 30%, or apply an extrusion force up to 200kN.Back Stop:Cease squeezing immediately and initiate a 1-hour observation period to ensure compliance.
2. Battery Module Safety Test Procedure: The extrusion test is carried out with precision, adhering to the following structured steps:1.1 The monomer battery is charged according to the 6.1.4 method and then tested under these specified conditions:
A) Align with the direction in which the battery module is most susceptible to squeezing within the complete vehicle layout.If the optimal squeezing direction is indeterminate, apply pressure perpendicularly to the monomer battery for optimal results.Pressure is systematically applied in the arrangement direction (illustrated in Figure 3)
B) Form of the Extruded Plate: A semicircular body with a radius of 75mm and a semi-cylinder design.The extruded body's length exceeds the squeezed battery's dimensions but is capped at a maximum of 1m.
C) Squeezing Speed:: (5±1) mm/s
D) Degree of Squeezing: Achieve battery module deformation up to 30% or exert a force equivalent to the storagethat is 1000 times the weight of the battery module. Consider the maximum value listed in Table 2, maintain this for 10 minutes, and observe for 1 hour.
Table 2: Detailed Squeezing Force Selection Guide
| The number of monomers in contact with the extrusion surface |
Squeezing force/KN |
| 1 |
200 |
| 2 to 5 |
100Xm. |
| > five |
500 |
This equipment conforms to the following industry-leading testing standards, setting the benchmark for top-tier performance and reliability.
National Standard/T2423.1-2008 Test A: Low Temperature National Standard/T4243.2-2008 Test B: High Temperature (Partial) National Standard/T2433.3-2006 Test Cab: Constant Humidity and Heat Chinese National Standard/T2423.4-2008 Test. Decibel: Change, Damp Heat China National Standard/T2423.34-2012 Test Z/AnnoDominique: Engage in comprehensive temperature and humidity combinations or other assessments within the equipment's performance spectrum. Embrace the art of temperature and humidity testing with these rigorous standards that ensure a meticulous and thorough examination across diverse climates and conditions. Each test and assessment is meticulously crafted to expand boundaries and secure unparalleled precision within the equipment's operational range.
Intricately designed structure of the testing chamber
Crafted with precision, the outer shell of the test box is constructed from durable galvanized color steel plate. This robust construction not only enhances durability but also exudes elegance, merging functionality with aesthetics to present a striking appearance that stands the test of time, reflecting both strength and beauty.
The inner boxes boast superior craftsmanship with SUS304 stainless steel plates. Ingeniously included are adjustable hanging hole strips for uniform test track placement. Encased in at least 10 cm of rigid polyurethane foam and glass wool, these thermal insulation layers ensure optimal performance. The front doors, a marvel of engineering, utilize high-quality electric wood chicken glass fiber board frames for exceptional low-temperature insulation, complemented by silicone foam sealing strips that withstand a wide temperature range. Every meticulously engineered aspect of the inner box ensures that environmental conditions are perfectly maintained, promising an unparalleled level of temperature consistency and reliability.
Efficient experimental space air circulation: The essence of consistent testing lies in the masterful circulation of air. Our state-of-the-art design guarantees seamless and efficient airflow, creating an environment where every test condition is met with precise accuracy, ensuring the highest standards of testing integrity.
A masterfully designed air supply system employs multi-blade aluminum wind turbines, impervious to high and low temperatures. Driven by powerful motors, air is efficiently channeled to the upper louvers and returns from the bottom, maintaining less than 2 ºC deviation throughout the -70~100 ºC range (internationally benchmarked at 10 points). This ensures a consistently stable and controlled environment for precise testing conditions, setting a new benchmark in air supply excellence and reliability.
Advanced controller operating system
Equipped with an innovative low-power (8W) temperature and humidity control device, ensuring exceptional precision in temperature control with accuracy reaching ± 3 ºC. This device epitomizes energy efficiency, delivering remarkable precision without compromising performance, offering a sustainable and powerful solution for modern testing challenges.
1. High-resolution display screen: The stunning 7-inch TET true color LCD resistive touch screen with a breathtaking resolution of up to 800 * 480 elevates visual clarity to unprecedented heights. It offers a vivid, interactive experience that reinvents how you engage with testing data and settings, providing crystal-clear insight with every interaction.
A stunning 7-inch TET true color LCD resistive touch screen with a breathtaking resolution of up to 800 * 480. This display not only transforms the user experience with its vibrant colors but also enhances functionality, ensuring that every detail is easily accessible and visually compelling, setting a new standard for user interfaces.
2. Extensive program capacity: Boasting generous memory, with a capacity of 1000 programs/1000 segments, 999 total loops, and 999 partial loops. Enjoy the convenience of 10 sets of program linking functions, complemented by a real-time temperature curve display easily accessible for direct queries. The vast storage capability ensures that all your testing scenarios can be intricately programmed and executed with precision, providing unparalleled flexibility and efficiency in test management, making it the ideal choice for complex testing needs.
Experience a revolutionary leap in memory capacity with an astounding storage capability encompassing 1000 programs, 1000 segments, 999 total loops, and 999 partial loops. Indulge in the luxury of 10 sets of program linking functions, enhanced by a real-time temperature curve display for immediate and intuitive access. This extraordinary programming sophistication ensures that every testing requirement is met with supreme flexibility and effortless operation, setting a new benchmark in the realm of automated testing excellence.
3. Exceptional data storage and transfer capabilities: Effortlessly manage and safeguard historical data with a remarkable 300-day storage capacity. Rapidly upload data to your computer via a network cable or directly to the controller, ensuring every critical piece of information is securely preserved and readily accessible. This feature allows for efficient tracking and analysis of testing trends over an extended period with unparalleled convenience.
Effortlessly manage an extensive array of historical data from 300 days of storage operations. Easily upload this invaluable information to your computer using a network cable or directly into the controller. This ensures a seamless data management process, empowering smooth data flow and analysis, which is crucial for informed decision-making and strategic planning.
4. Unmatched connectivity: Utilizing LAN standard Ethernet communication, the controller establishes seamless connections, supporting up to 16 devices with a single software. The outflow interface integrates effortlessly into regional networks, facilitating remote program control with innovative features such as real-time monitoring and historical curve playback. This advanced connectivity ensures you remain in control, even from afar, enhancing your testing capabilities to unprecedented levels of convenience and sophistication.
Utilizing LAN standard Ethernet communication, the controller establishes effortless connectivity, supporting up to 16 devices with a single software. The outflow interface smoothly integrates into regional networks, enabling remote control with advanced options like real-time monitoring and historical curve playback. This seamless connectivity ensures global access to your testing environment, providing unmatched control and adaptability.
The meticulously designed heating and humidification system features bare wire nickel chromium alloy electric heating tubes, offering low thermal inertia, minimal heating overshoot, and high-precision fluctuations through expertly controlled power. This cutting-edge system meets all heating and humidification needs with unrivaled efficiency and accuracy, ensuring reliable and consistent performance for all testing scenarios.
Ingeniously crafted, the system incorporates bare wire nickel chromium alloy electric heating tubes that guarantee low thermal inertia, minimal heating overshoot, and high-precision fluctuations, thanks to meticulously controlled power. This ensures unmatched stability in temperature conditions, providing an impeccable foundation for precise and accurate testing outcomes.
1. Innovative Humidifier: To achieve unmatched consistency in humidification, our advanced system employs a state-of-the-art humidification cylinder (boiler method), ensuring exceptional uniformity. The surface humidification (water plate method) streamlines the process and boosts precision, leaving no residues such as scale in the chamber. It delivers outstanding performance even at lower humidity levels and requires straightforward maintenance and cleaning. The high-quality humidification tube is equipped with a seamless stainless steel casing, offering insulation resistance over 50M Ω, and features a robust anti-dry burning controller for ultimate safety. This pioneering humidification solution guarantees an optimal testing environment, prioritizing safety and maintenance ease.
To achieve unmatched consistency in humidification, our sophisticated system features a state-of-the-art humidification cylinder (boiler method) for superior uniformity. The surface humidification (water plate method) accelerates the process and elevates precision, leaving no scale residues. It ensures exceptional performance even at lower humidity levels, with easy maintenance and cleaning. The high-quality humidification tube features a seamless stainless steel casing with an insulation resistance exceeding 50M Ω, along with a robust anti-dry burning controller for superior safety. This system is engineered for outstanding performance and reliability, ensuring precise humidification management.
2. Maximizing Water Efficiency and Energy Conservation: Through state-of-the-art technology, we enhance water usage and conserve energy, providing a sustainable and eco-friendly testing solution. Our unwavering commitment to efficiency ensures peak system performance, minimizing waste and promoting environmentally conscious practices.
Delve into the epitome of seamless efficiency with our ingeniously crafted system, showcasing an expansive 25L front-mounted water tank. Our avant-garde quick-connection design facilitates instantaneous and effortless plug-in for both water and electricity, simplifying disassembly and upkeep to an art. Experience unmatched precision with dehumidification across three meticulously defined humidity zones, optimizing water consumption while upholding the loftiest national standards for high-temperature and humidity applications at 85ºC and 85% RH. Our pioneering enclosed design, with point cooling and dehumidification systems deactivated, significantly curtails water usage, setting a new benchmark for sustainability.
Choose equipment that transcends the most rigorous testing conditions, guaranteeing exceptional reliability and performance with every use.
1. Optimal Circulating Air Mode Selection: Opt for either Courtyard Air Supply or a Variable Speed Motor to tailor air circulation precisely to your needs.
If your product requires meticulous wind speed regulation, our revolutionary solution is your go-to choice for attaining unparalleled results.
2. Superior Water Supply System: Integrating cutting-edge RO Reverse Osmosis technology.
Our fully automated system transforms the humidification process by providing a pure, consistent water supply through the RO reverse osmosis system, saving you invaluable time and ensuring supreme convenience.
3. State-of-the-Art Polymer Film/Rotor Dehumidification System
For testing scenarios necessitating stringent low-temperature and low-humidity conditions, our innovative cellular chemical dehumidification system is your optimal choice, delivering remarkable performance with humidity as low as 10ºC/10% RH or even lower.
4. LN.Two/ .LCO.2 - Elevate your testing capabilities with this cutting-edge solution.
We provide an extensive selection of professional-grade products, directly sourced from premier manufacturers in Europe and the United States, ensuring the utmost quality to meet your requirements. LN.Two/ .LCO.2 - Experience unmatched precision and control.
Our state-of-the-art solenoid valves and integrated control systems are meticulously engineered to fulfill your accelerated testing requirements, ensuring rapid temperature reduction with precise control.
5. Ultrasonic Cooling and Humidification System
Designed to excel under extreme temperature and humidity conditions, our ultrasonic cooling and humidification system is specifically tailored for dynamic high heat load testing, ensuring optimal performance as an auxiliary device.
6. Premium Quality Glass Inner Door with Manual Operation Port
For seamless operations involving frequent movement of test objects, our premium glass inner door with a manual operation port (∧ 125Mm * Ea.) minimizes environmental impact from repeated chamber access, ensuring continuous testing excellence.
7. Cutting-Edge Real-Time Test Data Recorder
Indispensable for comprehensive temperature assessments of both the testing environment and the test object, our certified recording solutions are essential, with a specialized tape recorder expertly designed for all your precise data acquisition needs.
8. Innovative Computer Connectivity and Operation Recording Software
Our custom-developed connection software, tailored specifically for Mattel's environmental measuring machine kitchen, revolutionizes convenience by offering simultaneous multi-machine monitoring, seamless data access from active machines, and delivers cutting-edge electronic functionalities for users.
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